RPP Containers News and Insights

From Classroom to Career: A Student Explores Marketing & Engineering at RPP Containers

Thu, 26 Mar 2026 14:24:27 GMT

A High School Senior Explores Marketing & Engineering at RPP Containers®

Choosing a career path can feel overwhelming—especially for high school seniors standing on the edge of graduation. For one local student, a recent visit to RPP Containers® provided a firsthand look at how creative and technical skills come together in the real world.

During his job shadow experience, he spent the day with the company’s Manager of Marketing Services and Director of Custom Engineering, gaining valuable insight into two very different—but surprisingly connected—career paths.

Starting on the Floor: Engineering in Action

The day kicked off with the Director of Custom Engineering, who introduced the student to the heart of RPP Containers—the manufacturing plant. Walking through the facility, he got an up-close look at how bulk containers are customized, assembled, processed, and prepared for customer use.

During the tour, the director explained how an engineering background plays a critical role in developing custom solutions. From concept to completion, each container is designed with specific customer needs in mind—whether that means improving durability, maximizing storage efficiency, or accommodating unique materials.

The student learned how engineers rely on tools like CAD software, prototyping, and testing to bring ideas to life. But beyond the technical skills, he also saw the importance of problem-solving and adaptability. No two projects are exactly the same, and engineering often requires creative thinking to develop the best possible solution.

Seeing the production process firsthand helped him connect the dots between design and reality—how an idea on a screen becomes a physical product used across industries.

A Creative Lens: Marketing Services in Action

After gaining insight into the engineering side, the student transitioned to shadowing the Manager of Marketing Services. Here, the focus shifted from how products are made to how they’re presented and communicated to customers.

With a background in graphic design, the marketing manager demonstrated how visual communication plays a critical role in shaping a brand’s identity and walked him through the wide range of responsibilities involved in the role. From creating digital content and managing the company website to developing product sheets and social media campaigns, every project centered around clear and effective visual communication.

The student saw how design elements like layout, typography, and imagery are used to simplify complex information and make it engaging for different audiences. He also learned that marketing isn’t just about creativity—it’s about strategy. Understanding customer needs, analyzing performance data, and maintaining consistent branding are all essential parts of the job.

He also learned how marketing decisions are driven by data, customer needs, and industry trends. It wasn’t just about making things look good—it was about making them work.

Bringing It All Together: Capturing the Product

To wrap up the day, the student had the chance to see marketing and engineering intersect in a hands-on way. Working alongside the Manager of Marketing Services, he helped photograph a custom bulk container —an experience that highlighted the importance of presentation in the final stage of the product journey.

He learned how product photography is carefully planned to showcase key features, angles, and details that matter most to customers. Lighting, composition, and perspective all played a role in capturing an image that was both visually appealing and informative.

It was the perfect example of how the work done by engineering is ultimately translated into compelling marketing materials that tell a product’s story.

A Valuable Perspective for the Future

By the end of the day, the high school senior walked away with a deeper understanding of two distinct career paths—and how they complement each other. Engineering focuses on building the product, while marketing ensures it connects with the right audience.

More importantly, he saw how both roles draw from foundational skills—whether it’s the technical precision of engineering or the creative problem-solving of graphic design.

Experiences like this not only provide clarity but also inspiration. For this soon-to-be graduate, the visit to RPP Containers offered a clearer vision of how his interests could shape his future—and showed him that successful careers often live at the intersection of creativity and innovation.

Bulk Containers for Extra-Long Parts — The DuraGreen® 90" × 48" Line

Tue, 20 Jan 2026 16:56:01 GMT

DuraGreen® 90" x 48" Collapsible Bulk Containers

In the fast-paced and ever-changing world of manufacturing , automotive production, and industrial logistics , space is at a premium. Traditional bulk storage solutions often involve bulky, rigid containers that consume warehouse space and increase shipping costs. That’s exactly where the DuraGreen® line of 90″ x 48″ Extended-Length collapsible bulk containers stands apart. Uniquely designed to collapse for efficient storage and transport, these bulk containers provide unmatched savings in both space and operational costs—making them ideal for large, hard-to-fit parts and materials. Whether you're juggling appliance parts, automotive components, or bulk materials, these bulk containers are engineered for durability, recyclability, and seamless reusability.

What Sets the DuraGreen® 90 x 48 Collapsible Bulk Containers Line Apart?

The DuraGreen® 90" x 48" collapsible bulk containers stand out with their extended-length footprint, perfect for elongated or hard-to-fit items that standard containers just can't accommodate. Available in both medium-duty and heavy-duty configurations, this line offers flexibility without compromise.

90" x 48" Medium-duty collapsible bulk containers

The 90" x 48" medium-duty extended-length collapsible bulk containers are engineered with drop doors on both 48" sides and a solid deck floor. The solid, flat floor provides a more usable internal cube, achieving 95% cube utilization.

Benefits Include:

· Available heights: 25", 34", and 41"

· 1,000 lbs. capacity

· Solid floor

· Reinforced fork openings for easy access

· All plastic, ergonomic latches

90" x 48" Heavy-duty collapsible bulk containers

The heavy-duty 90" x 48" bulk containers have open-grid floors, feature two drop doors for easy access, and are built for forklift access. Overall, 90" x 48" heavy-duty extended-length bulk containers are versatile and essential tools for businesses that require reliable, cost-effective storage and transportation solutions.

Benefits Include:

· Available heights: 34", 42", and 50"

· Open grid floors

· 1,200lb Capacity

· Made from 100% recyclable high-density polyethylene

Applications across industries

From assembly lines to distribution centers, the DuraGreen line shines in diverse scenarios:

Automotive : Securely transport long chassis components or engine parts with zero damage risk.
Manufacturing : Store bulk raw materials or finished goods, optimizing floor space during off-peak hours.
Appliance and Electronics : Handle oversized housings and wiring bundles efficiently.
General Industrial : Ideal for any operation needing reusable, heavy-duty storage that doesn't compromise on mobility.

Why DuraGreen® Should Be Your Next Move

In an era where supply chain disruptions are the norm, the DuraGreen® 90" x 48" extended-length collapsible bulk containers deliver reliability you can count on. They're not just containers—they're a strategic asset that boosts capacity, cuts costs, and supports green initiatives. If you're tired of inefficient bulk handling, it's time to explore how this line can transform your operations.

Ready to stack up some efficiency? Check out the full DuraGreen® lineup at RPP Containers today. Your warehouse and your budget will thank you. What bulk storage challenges are you facing? We want to help you. Contact us today.

New Year, New Projects: Build Smarter with Custom Bulk Containers from RPP Containers

Mon, 29 Dec 2025 18:21:48 GMT

Build Smarter with CustomBulk® Containers from RPP Containers®

A new year brings fresh goals, new initiatives, and opportunities to improve how your operation operates. Whether you’re launching a new product line, optimizing material flow, or tackling long-planned facility upgrades, the right material‑handling solutions can make all the difference. At RPP Containers® , our CustomBulk® Container solutions are designed to help you start the year strong—more efficient, more organized, and ready to scale.

Start the Year with a Smarter Plan

Every operation is different. Off-the-shelf containers are convenient, but they don’t always align with unique processes, space constraints, or product requirements. That’s where custom bulk containers come in. By tailoring container size, access points, and features to your application, you can reduce handling time, improve safety, and protect your products from damage.

The new year is the perfect time to assess what’s working—and what isn’t. If you’re seeing bottlenecks, wasted space, or inconsistent product protection, a custom container solution can help eliminate those pain points.

What Makes RPP Containers’ CustomBulk Solutions Different?

At RPP Containers, customization goes beyond simple modifications. We work closely with you to understand your operation and design containers that truly support your workflow.

Customization options include:

Custom footprints and heights to maximize trailer, rack, and floor space
Side access doors, drop gates, or removable panels for easier loading and unloading
Interior dunnage, dividers, and partitions to protect parts and improve organization
Casters, dollies, and pull straps to enhance mobility and ergonomics
Custom base and foot options to ease the challenges you face, will work with you to reinforce or customize fork straps, feet, or entire base configurations to ensure that your returnable bins, pallets, or pallet pack containers are compatible with your specific material handling equipment.

From automotive and manufacturing to agriculture and distribution , our CustomBulk containers are engineered for durability, repeated use, and long-term value.

Support New Projects from Day One

New projects often come with tight timelines and high expectations. CustomBulk containers can be integrated early in the planning process to support:

New product launches that require specific handling or separation
Line expansions or reconfigurations where space optimization is critical
Warehouse and logistics upgrades focused on efficiency and standardization
Sustainability initiatives by reducing single‑use packaging and waste

By investing in reusable, custom‑designed containers, you set a strong foundation for consistent performance throughout the year.

Designed for Efficiency, Built for the Long Haul

RPP Containers’ CustomBulk containers are built from high‑quality materials, such as high‑density polyethylene, and designed to withstand harsh environments and repeated use. The result is a solution that delivers measurable ROI—less downtime, fewer damaged parts, and smoother operations.

Let’s Build Your Next Project Together

As you plan for the year ahead, avoid delays caused by outdated or inefficient material handling. The RPP Containers team is ready to design a custom bulk container solution that meets your goals, budget, and timeline.

New year. New projects. Smarter containers.

Contact RPP Containers today to begin designing custom bulk containers tailored to your needs.

Sow, Grow, Sustain: How Reusable Hopper Bottom Containers Are Transforming Sustainable Agriculture

Mon, 08 Dec 2025 17:28:14 GMT

How Reusable Hopper Bottom Containers Are Transforming Sustainable Agriculture

In the ever-evolving world of agriculture , where every bushel counts and sustainability isn't just a buzzword—it's a business imperative—farmers and agribusiness leaders are under pressure like never before. With U.S. farm production expenses projected to hit a staggering $467 billion in 2025, up 2.6% from last year, and seed costs alone accounting for $27.2 billion (about 6% of total expenses), minimizing waste and maximizing efficiency has become non-negotiable. As commodity prices plummet—corn down 54% from 2022 highs—farmers are squeezed between rising input costs (like seeds up 18% since 2020) and the urgent need to reduce environmental impact. Enter innovative solutions like our DuraGreen® CenterFlow Hopper Bottom Seed Boxes from RPP Containers®: tools designed to help you sow smarter, grow more efficiently, and sustain a greener future—one container at a time.

Why CenterFlow? Built for the Demands of Modern Ag

These aren't your average bulk bins. Crafted from 100% recyclable high-density polyethylene (HDPE) in a rugged black finish, the CenterFlow series is designed to handle seeds, grains, resins, powders, pellets, and other small components with precision and ease. Available in four versatile heights—32", 41", 65", and 74"—they offer flexible capacities to match your operation's scale:

(Bushel estimates based on U.S. Dry measurements; actual capacity may vary by material density and conditions.)

*Count based on 53' Standard Dry Van Trailers.

What sets CenterFlow apart? A smooth, funnel-shaped interior ensures controlled flow, preventing clogs and minimizing residue that leads to costly product loss. Pair that with an adjustable slide gate, and you can empty a full container in as little as 30 seconds—drastically cutting downtime during peak seasons. The 8.5" x 11" interior funnel opening and included lid keep contents secure and contamination-free, while 4-way forklift access makes loading and unloading a breeze.

But it's not just about speed; it's about resilience. These containers are built to endure the harshest field conditions, from dusty silos to bumpy hauls. Stacking ratings handle up to 2,800 lbs for multi-high configurations, and their nestable design boasts impressive return ratios (up to 1.6:1 for taller models). Speaking of transport, efficiency shines here too: Fit up to 66 units (32" height) in a standard 53' dry van trailer when open, or nest them for even more savings on return trips. In an industry where logistics costs are climbing, this translates to real bottom-line wins.

The Triple Win: Durable, Efficient, Sustainable

Let's break down the core pillars that make CenterFlow a must-have for forward-thinking ag operations:

Durable : HDPE construction withstands extreme temperatures, impacts, and heavy use, backed by a 1-year warranty against defects. No more brittle boxes cracking under pressure—these are field-tested for years of reliable service, reducing bruising and spillage that plague traditional handling.

Efficient : Optimized for seamless workflows, from storage to distribution. The quick-dispense gate and high trailer density mean less time fiddling with tools and more focus on what matters—getting seeds to market faster with minimal waste.

Sustainable : In a sector facing scrutiny for its environmental footprint, these 100% recyclable bins align perfectly with eco-goals. By opting for reusables, you're not just cutting waste; you're investing in a circular economy that preserves resources and appeals to sustainability-minded partners and regulators.

As global pressures mount—think trade tensions, volatile energy markets, and policy shifts—tools like these help ag leaders stay ahead. Imagine slashing your carbon emissions while boosting operational ROI: That's the power of reusable bulk containers in action.

Ready to Elevate Your Seed Handling?

As we wrap up 2025 and gear up for the next planting cycle, now's the time to audit your supply chain. How much are you losing to inefficient storage? What if a simple switch could reclaim those margins and green up your practices?

Explore the full CenterFlow lineup and see how it fits your needs at RPPContainers.com . For custom sizing, implementation tips, or a quick quote, our experts are standing by—call 513-489-2244 or chat live Monday–Friday, 8 a.m.–5 p.m. ET.

Sow the seeds today for a harvest tomorrow. At RPP Containers®, we're here to help you thrive—sustainably.

Sources: fb.org , markets.financialcontent.com

RPP Containers: Helping You Tackle End-of-Year Projects with Confidence

Wed, 05 Nov 2025 20:28:59 GMT

End-of-Year Efficiency Starts with RPP Containers’ Reusable Bulk Solutions

As the year comes to a close, many businesses are gearing up to wrap up projects, plan for new initiatives, and prepare for the busy months ahead. Whether you’re clearing out inventory, reorganizing your facility, or gearing up for next year’s production goals, RPP Containers is here to help you finish the year strong.

At RPP Containers , we specialize in durable, reusable, and customizable plastic bulk containers that are both efficient and cost-effective. With our trusted brands : DuraGreen® , CustomBulk® , and RefurBest® . We offer solutions to support your unique end-of-year needs, helping you make prudent financial decisions for your business.

DuraGreen®: Built to Perform, Designed to Last

Our DuraGreen® line of reusable plastic containers is the go-to choice for companies looking for reliability and long-term value. From collapsible bulk containers to pallet-pack containers and hopper-bottom bins , DuraGreen products are engineered to handle demanding applications in manufacturing, warehousing, and distribution.

When your team is organizing year-end tasks or preparing for shipments next year, DuraGreen containers provide the strength and stackability needed to streamline operations. Additionally, several of our containers are collapsible or nestable bulk bins, saving valuable storage space when not in use.

CustomBulk®: Tailored for Your Unique Applications

When standard containers don't meet your needs, CustomBulk® is here to help. We specialize in designing customized plastic bulk containers tailored to your specific requirements. Our range of customizations includes custom sizes , wall modifications , add-ons and dunnage , hopper bottoms , specialized pallet pack containers , custom lid options , and custom base and foot options .

If your end-of-year projects require specialized handling, storage, or transportation solutions, our team can create a container tailored to your operation.

RefurBest®: Sustainable Solutions That Stretch Your Budget

Looking to extend your budget before the new year? RefurBest® refurbished bulk containers deliver performance and reliability at a lower cost and with a smaller environmental footprint. Each RefurBest container undergoes a meticulous inspection, repair, and restoration process to meet our strict quality standards, providing an eco-friendly way to manage your material-handling needs without compromising durability and functionality.

It’s the smart, sustainable choice for businesses looking to meet end-of-year goals while staying mindful of cost and sustainability initiatives.

Let’s End the Year Strong—Together

No matter what your year-end projects look like, RPP Containers is ready to help you meet deadlines, reduce waste, and start the new year with efficient, cost-effective solutions.

From rugged, reusable bulk containers to budget-friendly refurbished options and fully customized designs, our team is here to ensure your bulk containers work as hard as you do.

Let’s get your project started today

Visit www.rppcontainers.com or contact our team to learn how DuraGreen® , RefurBest® , and CustomBulk® can support your end-of-year goals.

Smarter Flow, Stronger Performance: Discover DuraGreen® 57” x 45” CenterFlow Hopper Bottoms

Tue, 07 Oct 2025 18:08:15 GMT

Revolutionizing Bulk Material Handling:

The Power of DuraGreen® 57 x 45 CenterFlow Hopper Bottoms

In the fast-paced world of industrial logistics, efficiency isn't just a buzzword; it's a necessity. Whether you're managing vast quantities of agricultural seeds or precision-engineered resins, the right equipment can make all the difference. Enter the DuraGreen ® 57" x 45" CenterFlow Hopper Bottoms , a game-changer in reusable bulk containers designed for seamless storage, transport, and dispensing of dry materials. These heavy-duty, collapsible bins are engineered for durability and precision, offering a sustainable solution that minimizes waste while maximizing productivity.

At their core, DuraGreen® CenterFlow Hopper Bottoms are reusable, heavy-duty bulk containers designed specifically for the controlled dispensing of dry, granular, or pellet-sized materials. The "57" x 45" refers to the base footprint of 57 inches in length and 45 inches in width, which provides a stable, compact profile ideal for standard pallet spaces and forklift operations. These are not your flimsy one-and-done bags; they're engineered for longevity and versatility, ensuring that you're investing in a long-term solution.

Why Choose DuraGreen for Your Bulk Handling Needs?

What truly sets the DuraGreen® 57" x 45" CenterFlow Hopper Bottoms apart? It's the blend of rugged performance and smart design. The center discharge spout enables gravity-fed unloading, reducing labor needs and accelerating workflows. The reusability of these hopper bottoms minimizes the use of single-use disposables, aligning with corporate sustainability goals. Whether you're battling the elements in agriculture or managing precision-feeding lines in manufacturing, these bins are designed to adapt to your needs, with minimal residue and maximum reliability.

Now, let's explore how CenterFlow Hopper Bottoms are making waves across industries that rely on seeds, grains, nuts, resins, powders, pellets, gravel, sand, coffee beans, coffee grounds, rock salt, and other small, flowable components.

Agriculture: Streamlining Seed and Grain Operations

For farmers and agribusinesses, timely and contamination-free handling of seeds, grains, and nuts is essential. DuraGreen® CenterFlow Hopper Bottoms provide a clean, enclosed, and moisture-resistant environment that protects delicate crops such as corn, soybeans, and almonds from pests and spoilage during storage and transport. Their innovative design ensures smooth, clump-free dispensing into planters, silos, or processing equipment—reducing downtime, waste, and product loss. Whether you’re managing a large-scale grain elevator or a specialty nut operation, CenterFlow Hopper Bottoms streamline the harvest-to-market cycle by maintaining product quality and maximizing efficiency every step of the way.

Plastics and Manufacturing: Precisions for Resins and Pellets

In the plastics industry , where precision and uniformity are critical, DuraGreen® 57" x 45" CenterFlow Hopper Bottoms deliver exceptional performance for resins and pellets . Their durable construction withstands the weight and abrasion of polymer pellets and resin beads, ensuring reliable handling in high-volume operations. The CenterFlow design promotes smooth, consistent feeding into extruders, reducing jams, material degradation, and downtime while supporting faster cycle times and cleaner batch transitions. From automotive components to packaging and consumer goods, manufacturers rely on DuraGreen Hopper Bottoms to maintain material integrity and keep production lines running efficiently.

Pharmaceuticals and Chemicals: Safe Handling of Powders

Powdered substances in the pharmaceutical, chemical, and related industries require the highest level of care, and DuraGreen® CenterFlow Hopper Bottoms deliver with an FDA-approved option that meets strict hygiene and safety standards. Their smooth interior surfaces minimize residue buildup and cross-contamination risks, making them ideal for handling active pharmaceutical ingredients (APIs), fine chemical powders, or cosmetic pigments. The controlled, metered discharge enables precise batching into mixers, tablet presses, or blenders, supporting accuracy and consistency in every process. Beyond pharma and chemicals, these versatile hoppers also excel with small components, such as electronic beads or recycled pellets, fostering innovation and efficiency across diverse production lines.

Food & Beverage: From Coffee Beans to Pet Food Pellets and Beyond

From pet food pellets and spice blends to coffee beans and nut components, the food and beverage industry depends on speed, sanitation, and consistency, and 57" x 45" Centerflow Hopper Bottoms deliver on all fronts. Their smooth, abrasion-resistant walls protect delicate ingredients, such as aromatic coffee beans or fine spice powders. The controlled flow design ensures even distribution and precise metering into grinders, mixers, or packaging lines. Easy to clean and FDA-compliant, these containers support hygienic processing and quick changeovers between batches. Stackable and the 65" and 74" models are nestable for efficient storage. They're ideal for handling seasonal production surges, helping processors maintain throughput, freshness, and product integrity throughout the entire production process.

Beyond the Basics: Versatile Applications from Cosmetics to Construction

The Future of Bulk Handling Starts Here DuraGreen CenterFlow Hopper Bottoms

As industries evolve toward sustainability and efficiency, the DuraGreen 57" x 45" CenterFlow Hopper Bottoms stand at the forefront, bridging the gap between robust performance and eco-conscious design. Whether you're in agriculture , manufacturing , or any other industry, investing in these reusable powerhouses means lower costs, higher yields, and a greener footprint.

Are you ready to elevate your buk material handling? Explore the full range of DuraGreen solutions today and see how they can transform your operations. Contact us to speak with one of our knowledgeable account managers, live chat through our website, or call 513-489-2244. Your supply chain's next upgrade awaits!

Closing the Loop: Bulk Container Recycling with RPP Containers

Tue, 23 Sep 2025 14:37:41 GMT

Bulk Container Recycling with RPP Containers

In today’s fast-paced supply chain, businesses are increasingly turning to sustainable solutions that save money, conserve resources, and reduce waste. At RPP Containers, we’re proud to offer a comprehensive recycling program for plastic bulk containers, helping companies close the loop on their material handling products.

Why Recycle Bulk Containers?

Bulk containers are built tough, but even the most durable products eventually reach the end of their service life. Instead of sending them to a landfill, recycling ensures the valuable plastic material is reprocessed into new, usable products. This process not only diverts plastic waste from the environment but also reduces the need for virgin resin, conserving energy and resources.

How Bulk Container Recycling Works

RPP Containers makes bulk container recycling simple and convenient for businesses of all sizes. Here’s how it works:

Collection – Retired, damaged, or unwanted bulk containers are gathered and prepared for transport.
Transportation – We arrange logistics to bring containers to our recycling partners.
Processing – Containers are ground down into resin, cleaned, and repurposed into new plastic products.
Repurpose – The recycled resin is used to manufacture new bulk containers, extending the lifecycle of the material.

This closed-loop system ensures that your containers don’t go to waste; they’re transformed into the next generation of reusable bulk bins.

The Benefits of Recycling with RPP Containers

Cost Savings – Companies can offset disposal fees while adding value by keeping materials in circulation.
Sustainability Goals – Recycling helps businesses meet corporate social responsibility and environmental targets.
Reliable Partnership – With decades of experience in reusable packaging, RPP Containers ensures a seamless recycling process.
Endless Renewal – Recycled resin creates new, durable containers, keeping operations efficient and eco-friendly.

Supporting a Circular Economy

Every bulk container that’s recycled with RPP Containers supports the transition from a linear “take-make-dispose” model to a circular economy. By choosing to recycle, your business becomes part of a sustainable cycle that reduces waste and maximizes the value of every container.

Ready to Recycle?

If your bulk containers are at the end of their life, don’t let them go to waste. Partner with RPP Containers to recycle responsibly and keep your supply chain moving sustainably. Contact us today to learn more about our bulk container recycling program .

Revolutionizing Bulk Material Handling: An In-Depth Look at DuraGreen® 57" x 45" CenterFlow Hopper Bottoms

Wed, 17 Sep 2025 19:01:02 GMT

An In-Depth Look at how DuraGreen® 57" x 45" CenterFlow Hopper Bottoms are Revolutionizing Bulk Material Handling

In the fast-paced worlds of agriculture , manufacturing , food and beverage , seed and feed , and logistics , efficiency isn't just a buzzword; it's a necessity. Handling bulk materials, such as seeds, grains, pellets, resins, and powders, can be a logistical nightmare if you're stuck with outdated or unreliable containers. Enter the DuraGreen® 57" x 45" CenterFlow Hopper Bottoms , a game-changing solution that's transforming how industries store, transport, and dispense flowable materials. Let's explore what makes them so special, why they're worth your investment, and how they stack up in real-world applications.

What Are DuraGreen® CenterFlow Hopper Bottoms?

The " CenterFlow " name highlights the innovative design: a smooth, funnel-shaped interior with a precise 35-degree angle that promotes effortless material flow, which means you can empty the container in as little as 30 seconds using the adjustable slide gate at the bottom. No more scraping or shaking to get every bit out. Made from high-density polyethylene (HDPE), these containers are built tough to withstand the harshest conditions without rusting, peeling, or splintering. They're also fully nestable when empty, saving precious storage and shipping space.

While the 57" x 45" base is standard, these hoppers come in various heights to suit different capacity needs. The most popular model in this series is the 57" x 45" x 65" version, which boasts a robust 2,500-pound capacity and can hold approximately 46.8 bushels of material. For even more volume, there's the taller 57" x 45" x 74" option with a 3,000-pound capacity. Smaller variants, such as the 32-inch and 41-inch heights, offer capacities of 1,000 to 1,500 pounds for lighter loads. Accessories such as lids, 9-inch extension rings, and replacement parts are readily available, making customization straightforward.

Key Features That Set DuraGreen® CenterFlow Hopper Bottoms Apart

What truly elevates the DuraGreen® 57" x 45" CenterFlow Hopper Bottoms from standard bulk bins? It's the thoughtful engineering packed into every unit. Here's a breakdown of the standout features:

Superior Material Flow and Dispensing: The funnel-shaped hopper with its 35-degree angle ensures complete emptying without residue buildup. The adjustable slide gate allows for precise control, whether dispensing small amounts or unloading the entire load quickly. This is a significant time-saver in operations where downtime incurs costs.

Forklift Accessibility and Mobility: With 4-way forklift entry, these hoppers are easy to maneuver in warehouses or fields. They're also stackable when full (up to three high, depending on the model), optimizing vertical space without compromising stability.

Durable HDPE Construction: High-density polyethylene isn't just lightweight—it's incredibly resilient. These containers can withstand temperatures ranging from -20°F to 120°F, making them suitable for indoor storage, outdoor use, or refrigerated environments. Unlike metal alternatives, they won't corrode, and unlike wood, they won't splinter, ensuring hygiene and safety for food-grade applications like seed and grain handling.

Nesting and Reusability: When empty, the containers nest inside each other, reducing their stacked height by up to 50%. This reusability factor makes them an eco-friendly choice, reducing waste and transportation costs compared to disposable sacks or single-use bins.

Versatile Sizing and Accessories: The 57" x 45" base fits seamlessly into most supply chains, and the modular design (with optional extension rings) lets you scale capacity on the fly. Lids provide a secure cover for transit and storage, preventing contamination and ensuring product integrity.

In short, these features combine to create a container that's not only efficient but also sustainable—perfect for industries aiming to reduce their environmental footprint while boosting productivity.

Ideal Applications: From Farm to Factory

The beauty of DuraGreen® 57" x 45" CenterFlow Hopper Bottoms lies in their broad applicability. They're not limited to one sector; instead, they excel across multiple industries where bulk materials need reliable handling.

In agriculture , these hoppers are a staple for seed and grain storage and handling operations. Farmers and distributors use them to transport and dispense corn, soybeans, wheat, or specialty seeds with minimal waste. The quick-empty design is especially valuable during planting seasons when speed is critical. One user testimonial I came across highlighted how switching to these containers reduced seed loss by 15% and significantly sped up loading times.

In the food and beverage industry, hopper bottom containers play a crucial role, particularly in handling bulk dry ingredients that are essential to production. Their design makes them highly effective for transporting, storing, and dispensing granular or powdered materials, making them ideal for breweries, distilleries, and soft drink manufacturers, who use them to store and dispense goods such as sugar, malt, barley, hops, flavoring powders, and other granular ingredients.

For manufacturing and industrial use, they're indispensable for handling pellets, resins, powders, and small components. Plastics manufacturers, for instance, rely on them to store and dispense raw materials without contamination. The non-porous HDPE surface makes cleaning a breeze, ensuring compliance with strict hygiene standards.

In logistics and distribution , the nestable design shines. Companies shipping bulk goods via truck or rail can stack more units per load, lowering fuel costs and emissions. They're also popular in the food processing industry for non-perishable granules, thanks to their FDA-compliant materials.

Whether you're a small-scale farmer, a large agribusiness, or an industrial powerhouse, these hoppers are designed to adapt to your specific needs, making bulk handling smoother and more cost-effective.

Why Choose CenterFlow Hopper Bottoms Over Traditional Options?

You may be asking yourself Why should I abandon super sacks or metal hoppers for something new? The advantages are clear when you compare:

Cost Savings: Reusable design means lower long-term expenses. No more buying disposables every season, and the durability translates to years of service—often 10+ under heavy use.

Efficiency Gains: That 30-second unload time? It's a productivity booster. Additionally, precise dispensing reduces labor and minimizes material waste, which can result in thousands of dollars in annual savings.

Sustainability Edge: In an era where green practices matter, HDPE containers are recyclable and reduce the need for single-use plastics or wood. It is beneficial in reducing your carbon footprint while adding to your bottom line.

Safety and Compliance: No sharp edges, no rust—workers handle them safely, and the design meets various industry standards for food safety and transport.

Of course, like any product, they're an upfront investment, but the ROI is quick. RPP Containers and Bulk Container Express , the primary distributors, offer competitive pricing and support, including easy ordering of replacement parts for any wear and tear.

Final Thoughts: A Smarter Way to Handle Bulk

The DuraGreen® 57" x 45" CenterFlow Hopper Bottoms are not just containers; they're a smart and sustainable upgrade for anyone dealing with flowable bulk materials. Their durable build, innovative flow design, and versatile applications make them indispensable in agriculture , manufacturing , the food and beverage industry , as well as numerous other industries . If you're tired of inefficient, unreliable storage solutions that waste time and resources, it's time to make the switch.

Are you ready to optimize your operations? Take the next step to improving your workflow and bottom line by contacting RPP Containers for detailed information or Bulk Container Express to place an order of 25 units or less directly online.

Plastic Harvest Bins: The Modern Standard for Produce Handling

Mon, 08 Sep 2025 17:43:03 GMT

Agricultural Plastic Harvest Bins: The Modern Standard for Produce Handling

In today’s fast-paced agricultural industry, efficiency, food safety, and durability are more important than ever. One of the biggest improvements in produce handling has been the shift from traditional wooden crates to plastic harvest bins . Built with FDA-approved polypropylene and designed for maximum strength and sanitation, plastic bins are now the industry standard for growers, packers, and distributors.

Why Choose Plastic Harvest Bins Over Wooden Crates?

Wooden crates have long been used in agriculture , but they come with significant drawbacks. They’re heavy, absorb moisture, splinter easily, and can harbor mold, pests, or bacteria that threaten food safety . In contrast, vented and solid-wall plastic harvest bins offer a safer, stronger, and more sustainable solution.

Key Benefits of Plastic Harvest Bins

Food Safety & Compliance

Constructed from FDA-approved plastic materials , these bins provide a non-porous, easy-to-clean surface that prevents bacterial growth. They comply with modern food safety regulations, making them ideal for handling fresh produce.

Superior Durability

Plastic bins withstand rough handling, stacking, and repeated use across multiple harvest seasons. Unlike wood, they don’t crack, warp, or splinter.

Lightweight & Ergonomic

With a lighter design than wood crates, plastic harvest bins reduce strain on workers and improve harvesting efficiency.

Vented Design for Freshness

Vented harvest bins promote airflow, enabling produce to cool quickly after harvest. This extends shelf life and ensures better quality during storage and shipping, especially in controlled atmosphere (CA) environments.

Repairable & Long-Lasting

Damaged bins can often be repaired, extending their useful life and reducing replacement costs.

Sustainable & Reusable

Plastic harvest bins are designed for reuse across multiple seasons and can be fully recycled at the end of their lifecycle, making them an environmentally friendly choice.

Applications of Plastic Harvest Bins

Plastic harvest bins are used across a wide range of industries, including:

Fruit farms: Apples, pears, citrus, and stone fruits
Vegetable growers: Leafy greens, tomatoes, peppers, and root vegetables
Vineyards: Grapes for winemaking
Distribution centers: Long-distance shipping and storage in CA facilities

The Smart Choice for Agriculture

As growers and distributors look for ways to improve efficiency and comply with strict food safety standards, plastic agricultural bulk bins have emerged as the preferred solution. They’re not only safer and more durable than wood, but they also protect the freshness and quality of produce from harvest to market.

Are you ready to find the right agricultural bulk bin solution for your operation? Contact RPP Containers today to learn more about DuraGreen agricultural bulk bins . If you have any questions, contact any of our account managers by calling us at 513-489-2244. You can also live chat through the website, Monday through Friday, 8:00 AM - 5:00 PM EST, and we will help you find the right solution for your operation.

Transforming Logistics: Enhance Storage and Transportation Efficiency with DuraGreen® Extended-Length Collapsible Bulk Containers

Thu, 28 Aug 2025 16:56:41 GMT

Enhance Storage and Transportation Efficiency with DuraGreen® Extended-Length Collapsible Bulk Containers

When it comes to handling long, oversized, or uniquely shaped materials, standard bulk containers often fail to meet these requirements. That’s where DuraGreen® extended-length collapsible bulk containers step in, offering durability, flexibility, and efficiency for demanding applications. Available in 57” x 48” , 65” x 48” , and 70” x 48” footprints, these containers are designed to provide the extra space you need without compromising strength or usability.

Why Choose Extended-Length Containers?

Not every product fits neatly into a standard-sized bulk container. Industries such as automotive , manufacturing , and distribution often require containers that can hold elongated parts, such as bumpers, tubing, or large assemblies. DuraGreen’s extended-length containers are built to solve these challenges:

Optimized Capacity – The extra length provides room for longer items, reducing the need for inefficient workarounds such as multiple smaller containers or makeshift storage solutions.
Durability You Can Trust – Made from high-quality, injection-molded plastic, these containers withstand heavy loads and demanding environments.
Collapsible Design – When not in use, the containers collapse flat, saving up to 75% of storage space and reducing return freight costs.
Easy Handling – Designed with ergonomic access doors, smooth interior surfaces, and compatibility with forklifts and pallet jacks for streamlined operations.

Key Features of Each Footprint

57 x 48 Collapsible Bulk Containers

Capacity: Up to 2,000 lbs (depending on application and environment).
Drop Doors: Two on the 57" sides and two on the 48" sides for easy access.
Height Options: 25", 34", and 44"
Applications: Perfect for large component parts, industrial materials, and commercial supplies in automotive and manufacturing settings.
Key Benefits: Stackable, recyclable, and designed for secure handling with 4-way forklift access.

65 x 48 Collapsible Bulk Containers

Capacity: Ranges 1,700 - 2,000 lbs. (depending on application and environment).
Drop Doors: Two on the 65" sides and two on the 48" sides for easy access.
Height Options: 25", 34", 44", and 50"
Applications: Ideal for long, heavy parts in automotive and industrial environments.
Key Benefits: Durable HDPE construction, recyclable, and stackable without a lid.

70 x 48 Collapsible Bulk Containers

Capacity: Ranges 1,700 - 2,000 lbs. (depending on application and environment).
Drop Doors: Two on the 70" sides and two on the 48" sides for easy access.
Height Options: 25", 34", and 50"
Applications: Suited for extra-long parts, replacing metal racking in automotive and transportation applications.
Key Benefits: Stackable, easy to assemble, and 100% recyclable with optional lids and replacement latches available.

Versatility Across Industries

DuraGreen extended-length containers are tailored for industries requiring robust solutions for large and heavy components:

Automotive: Perfect for storing and transporting long parts like axles, chassis components, and exhaust systems.
Appliance Manufacturing: Ideal for handling oversized parts such as refrigerator components or HVAC units.
Transportation Equipment: Suited for bulky items like aircraft parts or heavy machinery components.
General Industrial Use: Versatile enough to handle various commercial supplies and industrial materials, ensuring secure storage and efficient transport.

Their 4-way forklift access and stackable design make them a go-to choice for warehouses and distribution centers aiming to optimize space and handling efficiency.

Do you have questions?

DuraGreen extended-length collapsible bulk containers offer a smart, efficient, and cost-effective solution for businesses that require the transportation and storage of long or oversized materials. With their rugged construction, collapsible design, and multiple size options, they’re the reliable choice for modern supply chains.

Ready to find the right extended-length solution for your operation? Contact RPP Containers today to learn more about DuraGreen bulk containers. If you have any questions, contact any of our account managers by calling us at 513-489-2244. You can also live chat through the website, Monday through Friday, 8:00 AM - 5:00 PM EST, and we will help you find the right solution for your operation.

The Benefits of Pallet Bins: Lightweight and Space-Saving Solutions

emilyw@rppcontainers.com (Emily Wilhelmus) — Wed, 16 Jul 2025 20:39:07 GMT

Pallet Bins: Lightweight, Space-Saving, and Built for Efficiency

In today’s fast-paced logistics and storage industries, businesses are constantly seeking innovative solutions to optimize efficiency, reduce costs, and enhance sustainability. Pallet bins with corrugated cardboard or plastic sleeves, commonly known as pallet packs , have become a popular choice for their lightweight construction and space-saving features. These versatile containers combine durability with practicality, making them ideal for a wide range of industries, from agriculture to retail. In this blog, we’ll explore the advantages of pallet bins with corrugated cardboard or plastic sleeves, focusing on how their lightweight design and space-saving capabilities can transform your operations.

What Are Pallet Bins?

Pallet bins are modular containers designed for the storage, transportation, and handling of goods. These systems consist of a plastic pallet base, a corrugated cardboard or plastic sleeve, and a lid. The sleeves provide structural support and containment, while the base and lid ensure compatibility with standard material-handling equipment, such as forklifts and pallet trucks.

The sleeves, whether made from corrugated cardboard or plastic , are lightweight yet sturdy, offering a flexible and customizable solution for various industries. Pallet bins/pallet packs are available in standard pallet sizes 40" x 48" and 45" x 48", ensuring seamless integration into existing logistics systems.

Standard Pallet Packs

Corrugated Cardboard Sleeves
40” x 48” Footprint
Available Height Options: 30” and 45”

Plastic Pallet Packs

Plastic Sleeves
40” x 48” and 45” x 48” Footprint
Available Height Options: 30”, 34" and 45”

Lightweight Design: A Game-Changer for Efficiency

One of the primary advantages of pallet bins with corrugated cardboard or plastic sleeves is their lightweight construction. Unlike traditional metal or solid wooden containers, which can be heavy and difficult to maneuver, pallet packs leverage lightweight materials to deliver significant operational benefits.

Benefits of Lightweight Construction

Lower Transportation Costs: The lightweight nature of corrugated cardboard and plastic sleeves reduces the overall weight of the pallet pack, leading to lower fuel and freight costs during transportation. This is especially critical for businesses shipping large volumes of goods by truck, ship, or air, where every pound impacts the bottom line.

Ease of Handling: The reduced weight makes pallet bins easier to move, whether manually or with equipment. Workers can load and unload containers more quickly, streamlining warehouse operations and improving productivity.

Improved Workplace Safety: Lightweight pallet bins reduce the physical strain on workers, minimizing the risk of injuries associated with lifting or moving heavy containers. This is particularly valuable in high-volume environments where repetitive tasks are common.

Eco-Friendly Benefits: Lighter containers contribute to lower fuel consumption during transport, reducing the carbon footprint of logistics operations. Additionally, corrugated cardboard sleeves are often recyclable, and plastic sleeves can be reusable, further enhancing the sustainability of these systems.

Durability and Sustainability

Despite their lightweight construction, pallet bins with corrugated cardboard or plastic sleeves are built to last. Plastic sleeves, in particular, are highly durable and resistant to moisture, chemicals, and impact, making them ideal for demanding environments. Corrugated cardboard sleeves, while lightweight, are engineered for strength and can be treated for added durability in specific applications.

From a sustainability perspective, both materials offer advantages. Corrugated cardboard sleeves are fully recyclable, supporting circular economy practices. Plastic sleeves, on the other hand, are reusable and designed for multiple trips, reducing the need for single-use packaging. The lightweight and collapsible nature of both options also contributes to lower emissions during transportation.

A Smart Move for Smarter Logistics

Pallet bins with corrugated cardboard or plastic sleeves, known as pallet packs , offer a winning combination of lightweight design and space-saving features. Their ability to reduce transportation costs, improve handling, and optimize storage makes them a valuable asset for businesses across various industries. Whether you’re looking to streamline logistics, enhance workplace safety, or reduce your environmental impact, pallet bins provide a versatile and efficient solution.

By incorporating these innovative containers into your operations, you can achieve greater efficiency, lower costs, and a more sustainable approach to storage and transportation. Pallet bins are not just containers—they’re a step toward smarter, more streamlined logistics.

Want to learn more about pallet bins/pallet packs?

Explore our complete line of DuraGreen® Pallet Pack Containers on our website . If you have any questions, contact any of our account managers by calling us at 513-489-2244. You can also live chat through the website, Monday through Friday, 8:00 AM - 5:00 PM EST, and we will help you find the right solution for your operation.

Boost Agricultural Efficiency with RPP Containers’ Agricultural Bulk Containers

emilyw@rppcontainers.com (Emily Wilhelmus) — Mon, 23 Jun 2025 14:11:15 GMT

Boost Agricultural Efficiency with Agricultural Bulk Bins

In the fast-paced and challenging world of agriculture , durability, efficiency, and reliability are not just important—they are essential. Farmers depend on equipment that performs flawlessly under pressure, season after season. At RPP Containers, we are fully committed to addressing the unique challenges of the agricultural industry . Our agricultural bulk containers are expertly engineered to exceed the highest standards of strength, hygiene, and productivity, ensuring that our customers can operate with confidence.

Designed for the Field and Beyond

Our agricultural bulk containers are designed to handle a wide range of products, including fresh produce, root vegetables, grains, nuts, and other field commodities. Made from durable, FDA-approved plastic, these containers are ideal for both field use and storage in facilities. They won’t splinter, rot, or absorb moisture like wooden crates, making them a more hygienic and long-lasting solution for farmers and growers.

Key Features & Benefits

Rugged Durability : Designed to withstand rough handling and outdoor conditions, our containers are impact-resistant and UV-stabilized.
Vented & Solid Wall Options : Choose from vented containers for better airflow and quicker cooling or solid wall containers for protecting delicate or dry crops.
Easy Handling : All models are compatible with forklifts and pallet jacks, ensuring smooth transport and storage operations.
Stackable & Nestable : Maximize storage efficiency in the field, truck, or warehouse.
Washable & Reusable : Easy to clean and sanitize, reducing cross-contamination risks and improving food safety compliance.

A Sustainable Investment

Switching to reusable plastic agricultural containers is not only a wise logistical decision but also a sustainable one. These containers help reduce the waste and maintenance costs associated with single-use packaging. RPP Containers offers solutions designed for long-term performance, allowing your operation to meet both environmental and financial goals.

Custom Solutions Available

Every farm operation is unique, and so are your container requirements. RPP Containers provides a diverse selection of sizes and configurations. We can collaborate with you to create custom container solutions designed specifically for your crop types, workflows, and distribution channels.

Trusted by Growers Nationwide

RPP Containers has built a strong reputation for providing high-quality, American-made bulk containers that meet the stringent demands of the agricultural industry. Whether you are harvesting apples in Washington or shipping sweet corn from the Midwest, our containers are trusted by growers, packers, and distributors nationwide.

Ready to Upgrade Your Agricultural Containers?

Contact our team today to learn more about how RPP Containers can support your farming operations with high-performance bulk container solutions. Let us help you harvest smarter, store safer, and transport more efficiently.

Contact RPP Containers knowledgeable team at 513-489-2244 today to discuss your needs or visit our website to explore our full range of agricultural bulk bins. Let RPP Containers be your trusted partner in building a more efficient, sustainable future for your business.

Custom Bulk Containers: Tailored Solutions for Your Business

emilyw@rppcontainers.com (Emily Wilhelmus) — Thu, 12 Jun 2025 11:55:57 GMT

Custom Bulk Containers Solutions for Your Business

At RPP Containers® , we understand that no two businesses are alike. Whether you're in manufacturing, distribution, or logistics, your material handling needs are unique. That's why we specialize in custom bulk containers designed to meet your specific requirements, optimize efficiency, and enhance your supply chain. In this blog, we'll explore the benefits of custom bulk containers and how RPP Containers can help you find the perfect solution.

Why Choose Custom Bulk Containers?

Off-the-shelf bulk containers may not always fit your operational needs. CustomBulk® containers offer a range of advantages that can transform the way you store, transport, and manage your materials:

1. Tailored to Your Specifications

Custom containers are designed to match your exact needs, whether it's a specific size, weight capacity, or material compatibility. From unique dimensions to specialized features like dividers, lids, or drainage systems, we ensure your containers align perfectly with your products and processes.

2. Enhanced Efficiency

By designing containers that fit your workflow, you can streamline operations, reduce handling time, and minimize waste. Custom containers can be engineered to stack securely, fit specific pallets, or integrate seamlessly with your existing equipment, saving you time and money.

3. Durability and Sustainability

Our custom bulk containers are built to last, utilizing high-quality, durable materials such as HDPE (high-density polyethylene). They're designed for repeated use, reducing the need for single-use packaging and helping you achieve your sustainability goals. Additionally, many of our containers are fully recyclable, helping you minimize your environmental impact and reduce your carbon footprint.

4. Improved Product Protection

Protecting your goods during storage and transportation is critical. Custom containers can feature reinforced walls, interior dunnage, or specialized dividers to protect your products from damage, contamination, or environmental factors.

5. Cost Savings

While custom solutions may seem like a larger upfront investment, they often lead to significant long-term savings. By reducing product damage, optimizing space, and improving logistics efficiency, custom bulk containers can lower your overall operational costs.

Industries We Serve

At RPP Containers, we've worked with a wide range of industries to create custom bulk container solutions. Here are just a few examples:

Automotive : Containers designed to hold heavy, oddly shaped parts with precision-fit dividers for secure transport.

Agriculture : FDA-compliant bulk bins with solid or vented walls used in harvesting, transporting, and storing fresh produce, such as fruits and vegetables.

Food and Beverage : FDA-compliant containers with smooth, easy-to-clean surfaces for safe handling of food products.

Industrial : Reusable bulk containers used in the manufacturing industry for transporting and storing raw materials, work-in-progress items, and finished goods.

Seed and Feed : Reusable bulk containers used in the seed industry for handling and transporting valuable seeds. The containers are also used as feed hoppers for livestock and poultry.

Plastic Resin Handling and Storage: Plastic reusable bulk containers used in the resin industry for storing and transporting virgin resins, regrind material, colorants, and/or master batches.

Regardless of your industry, we work closely with you to design containers tailored to your specific needs and application.

The RPP Containers Difference

When you choose RPP Containers for your custom bulk container needs, you're partnering with a team dedicated to quality, innovation, and customer satisfaction. Here's what sets us apart:

Expert Design Team : Our experienced engineers work with you to understand your needs and develop tailored solutions using advanced design tools.

High-Quality Materials : We use premium materials to ensure durability, safety, and performance, even in demanding environments.

Fast Turnaround : We take pride in delivering custom solutions quickly without compromising on quality.

Sustainability Focus : Our containers are designed with eco-friendly principles, helping you meet your sustainability goals .

Comprehensive Sup port : From initial consultation to after-sales service, we're here to support you every step of the way.

Get Started with Your Custom Bulk Container Solution

Ready to optimize your material handling with custom bulk containers ? At RPP Containers , we're committed to delivering solutions that drive efficiency, protect your products, and support your business goals. Contact our team today to discuss your needs and discover how our custom containers can make a difference.

Contact RPP Containers for a consultation or call us at 1-800-945-8304. Let's build the perfect container for your business!

Industrial Bulk Containers: The Backbone of Efficient Material Handling

emilyw@rppcontainers.com (Emily Wilhelmus) — Wed, 04 Jun 2025 16:31:41 GMT

Industrial Bulk Containers: Efficient Material Handling

In today’s fast-paced industrial landscape, efficient material handling is critical for optimizing operations, reducing costs, and maintaining a competitive edge. At RPP Containers® , we understand the pivotal role that industrial bulk containers play in streamlining supply chains , enhancing storage solutions, and supporting sustainable practices. Our high-quality bulk containers are designed to meet the diverse needs of industries ranging from manufacturing and automotive to food processing and pharmaceuticals . Let’s explore why industrial bulk containers are indispensable and how RPP Containers delivers unmatched value.

What Are Industrial Bulk Containers?

Industrial bulk containers , also known as bulk bins, totes, or IBCs (Intermediate Bulk Containers) , are large, durable containers used for storing, transporting, and handling bulk materials. These containers are engineered to withstand heavy loads, harsh environments, and repeated use, making them ideal for industries that require robust, reliable storage solutions. Available in various sizes, materials, and configurations, they can accommodate everything from raw materials and components to finished goods.

At RPP Containers, our bulk containers are crafted to meet rigorous industry standards, offering features like stackability, collapsibility, and compatibility with automated systems. Whether you need plastic bulk containers, collapsible bins, or specialized totes , we have a solution tailored to your operational needs.

Key Benefits of Industrial Bulk Containers

1. Enhanced Efficiency and Productivity

Bulk containers simplify material handling by allowing large quantities of goods to be moved, stored, and organized with ease. Their standardized designs ensure compatibility with forklifts, pallet trucks, and conveyor systems, reducing manual labor and speeding up processes. For example, our collapsible bulk containers at RPP Containers maximize space efficiency by folding down when not in use, enabling seamless storage and return logistics.

2. Durability and Longevity

Unlike single-use packaging, industrial bulk containers are built to last. Made from high-density polyethylene (HDPE) or other robust materials, our containers resist impact, corrosion, and extreme temperatures. This durability translates to lower replacement costs and a reduced environmental footprint, aligning with sustainable business practices.

3. Cost Savings

Investing in reusable bulk containers can significantly reduce packaging and transportation costs. By minimizing the need for disposable packaging and optimizing load capacities, businesses can achieve substantial savings. RPP Containers offers customizable solutions to ensure you get the right container for your specific application, maximizing return on investment.

4. Sustainability

Sustainability is no longer optional—it’s a business imperative. RPP Containers is committed to eco-friendly solutions, offering reusable and recyclable bulk containers that reduce waste and support circular supply chains. Our containers are designed for multiple trips, helping companies meet their sustainability goals without compromising performance.

5. Versatility Across Industries

From automotive parts to fresh produce, industrial bulk containers serve a wide range of applications. Our containers at RPP Containers come in various configurations, including stackable, nestable, and food-grade options, ensuring they meet the unique demands of industries like:

Automotive: Securely transporting heavy components.

Food and Beverage: Ensuring hygiene with FDA-compliant containers.

Pharmaceuticals: Safely handling sensitive materials.

Retail and Distribution: Streamlining warehousing and logistics.

Why Choose RPP Containers?

At RPP Containers, we pride ourselves on delivering innovative, reliable, and cost-effective bulk container solutions. Here’s what sets us apart:

Customization: We offer tailored solutions to match your specific requirements, from container size and features to branding and label options.

Quality Assurance: Our containers undergo rigorous testing to ensure they meet the highest standards for durability and performance.

Expert Support: Our team of material handling experts works closely with you to identify the best container solutions for your operations.

Sustainability Focus: We prioritize eco-friendly designs that help you reduce waste and achieve your environmental goals.

Nationwide Availability: With a robust distribution network, we ensure timely delivery and support wherever your business operates.

Get Started with RPP Containers

Ready to revolutionize your material handling processes? RPP Containers offers a comprehensive range of industrial bulk containers designed to boost efficiency, cut costs, and support sustainability. Whether you’re looking for collapsible bins, stackable totes, or custom solutions, we’ve got you covered.

Contact their knowledgeable team at 513-489-2244 today to discuss your needs or visit our website to explore our full range of products. Let RPP Containers be your trusted partner in building a more efficient, sustainable future for your business.

RPP Containers® Delivering the Best in Bulk™

Maximize Efficiency and Sustainability with the 45 x 48 x 48 Reusable Plastic Gaylord

emilyw@rppcontainers.com (Emily Wilhelmus) — Tue, 06 May 2025 16:02:27 GMT

Maximize Efficiency and Sustainability with the 45 x 48 x 48 Reusable Plastic Gaylord

Reliable and sustainable bulk storage solutions are critical to operational success in today's fast-paced industrial and commercial environments. Whether you're managing a warehouse, manufacturing facility, or distribution center, the 45 x 48 x 48 Reusable Plastic Gaylord with Cover is a game-changing alternative to traditional corrugated cardboard containers.

Built for Durability and Long-Term Use

This reusable plastic Gaylord is engineered for heavy-duty performance, unlike single-use corrugated boxes that wear out quickly and need constant replacement. Its robust plastic construction resists moisture, crushing, and impact, ensuring it stands up to the rigors of repeated use and transportation. Molded of FDA-approved materials, the containers are collapsible and stackable, providing optimal space utilization. With 3,300 lbs. of product, you can achieve secure stacking up to five high. These 45 x 48 x 48 plastic gaylords are also easy to fill, discharge, and transport, substantially lowering packaging costs.

With dimensions of 45" x 48" x 48", this container offers ample capacity for bulk materials, making it ideal for food processing , agriculture , beverage , cosmetics, pharmaceuticals, flowable resin, and powder materials . The large volume allows you to consolidate shipments, reduce trips, and significantly lower freight costs. The reinforced side walls have embedded steel rods to keep the walls from bowing from the pressure of being filled with dense product, and because of this, it is certified for rail shipping (AAR: GIS no. 695)

Protective Cover Included

Each 45 x 48 x 48 Reusable Plastic Gaylord , equipped with robust security features, comes with a fitted locking plastic lid, providing extra protection for your goods from contaminants. This feature is particularly valuable in environments where cleanliness and product integrity are priorities, such as food processing, pharmaceuticals, or electronics manufacturing. The lid is secured to the gaylord by eight stainless steel posts embedded into the bin's walls. Metal locking latches lock the lid into place, keeping the lid securely attached to the gaylord container.

Stackable and Efficient Design

The container's uniform footprint makes it easy to stack. Stacking ridges ensures that the lid and base interlock when stacked and collapsed, creating a safe, self-supporting column for storage and distribution. Long-term indoor or outdoor storage stacks can be stacked up to five high for extended storage; they eliminate the dangers of protruding nails, splinters, and sharp metal banding from wooden containers. It encourages efficient use of space in both storage and transit, allowing businesses to reduce warehousing costs while enhancing safety and organization. Furthermore, the lightweight plastic design, in contrast to metal alternatives, facilitates easy handling with forklifts or pallet jacks, thereby improving workflow efficiency without compromising load-bearing strength.

Key Features at a Glance:

3,300* lbs.-capacity
Certified for rail transport of flowable materials

2.5:1 nesting ratio

Locking lid provides structural integrity and creates a more solid overall container

42.11 Internal Volume (cu.ft.)

Made from high-density polyethylene
Will not rust, peel or splinter
56 open containers fit in a 53' dry van trailer
168 collapsed containers fit in a 53' dry van trailer

*Capacity depends on application and use environment. It is based on equally distributed loads. Elevated temperatures or concentrated loads may affect capacity. Specifications are subject to change without notice. All dimensions are approximate.

Invest in Smarter Bulk Storage

The 45 x 48 x 48 Reusable Plastic Gaylord with Cover isn't just a container, it's a smarter, cleaner, and more cost-effective way to manage bulk goods. By switching to reusable packaging, your business can reduce costs, improve operational efficiency, and make a positive environmental impact.

Do you have questions?

To learn more about the advantages of 45 x 48 x 48 Reusable Plastic Gaylords and how they can benefit your business, visit the RPP Containers website or contact their knowledgeable team at 513-489-2244. Make the switch today and experience the advantages of efficient, sustainable packaging.

The Perfect Pairing: Coffee Beans and Plastic Hopper Bottom Containers

emilyw@rppcontainers.com (Emily Wilhelmus) — Thu, 17 Apr 2025 16:40:08 GMT

Coffee Beans and Plastic Hopper Bottom Containers

When it comes to preserving the freshness and quality of your coffee beans, every detail matters—especially the storage containers you choose. In the world of coffee production, maintaining the integrity of the beans from roasting to final delivery is essential. That's where RPP Containers steps in with their reliable plastic hopper bottom containers, a game-changer for anyone involved in the coffee business, from roasters to retailers.

The Importance of Proper Storage for Coffee Beans

Coffee beans are a delicate product. Whether you're dealing with arabica, robusta, or any other specialty variety, the beans' freshness can make or break the flavor profile. Coffee beans are highly susceptible to external factors such as humidity, temperature fluctuations, light, and air exposure. These elements can lead to staleness, spoilage, or a reduction in aroma and flavor—traits every coffee lover strives to preserve.

To combat these challenges, proper storage is critical, and that's where the right container comes into play.

Why Choose Plastic Hopper Bottom Containers?

RPP Containers offers a wide range of storage solutions, but their plastic hopper bottom containers are especially well-suited for businesses that handle large quantities of coffee beans. These containers are not just durable; they also offer a unique set of features designed specifically for efficient storage and handling.

1. Convenient Bulk Storage and Easy Dispensing

The hopper bottom design is ideal for bulk storage. Coffee roasters and distributors can store large quantities of coffee beans in a single container without taking up too much floor space. The design allows for easy dispensing, as beans flow smoothly toward the bottom of the container, making it easy to scoop or pour the beans without waste.

2. Durable and Secure

RPP Containers' hopper bottom bins are made from high-quality plastic, making them strong. These containers are built to withstand the rigors of transportation, handling, and stacking while protecting the beans from potential contaminants. The durability of plastic also means these containers won't break or crack easily under pressure.

3. Easy to Clean and Maintain

Another significant benefit of RPP's plastic containers is how easy they are to clean. Coffee beans leave behind oils, dust, and residue, but plastic containers are easy to wipe down, sanitize, and maintain. This is especially important in food storage, where hygiene and cleanliness are paramount to keeping your beans free from contamination.

4. Customization and Versatility

RPP Containers understands that different businesses have different needs. That's why they offer custom sizes and branding options for their hopper bottom containers . Whether you need a container that holds 100 lbs or 1,000 lbs of beans, RPP has you covered. Additionally, the customizable features allow businesses to create a professional, branded look that aligns with their brand identity.

Sustainability in Coffee Storage: A Step Toward Eco-Friendly Practices

In today's world, sustainability is more important than ever. Many coffee businesses are moving toward eco-friendly solutions in sourcing and roasting and how they store and transport their products. RPP Containers is committed to sustainability by offering plastic containers that are 100% recyclable, reducing waste and contributing to more sustainable business practices. Choosing plastic hopper bottom containers over single-use bags or cardboard boxes can significantly reduce a company's environmental footprint.

Enhancing Operational Efficiency

Using RPP Containers' plastic hopper bottom containers doesn't just benefit your coffee beans—it can also streamline your entire operation. The ergonomic design and ease of access help your team work more efficiently, minimizing downtime and making the process of moving, dispensing, and storing coffee beans faster and safer. The ability to stack containers also maximizes your available space, which is especially useful for businesses with limited storage capacity.

Conclusion

When it comes to storing and handling coffee beans, choosing the right container is crucial to preserving quality, ensuring efficiency, and promoting sustainability. RPP Containers' plastic hopper bottom containers offer the perfect combination of durability, moisture resistance, ease of use, and versatility, making them the go-to choice for coffee roasters, distributors, and retailers alike.

By opting for RPP's storage solutions, you're not just protecting your coffee beans—you're investing in the future of your business. Keep your coffee fresh, streamline your operations, and do your part for the environment with RPP Containers.

Ready to take your coffee storage to the next level? Visit RPP Containers and find the perfect plastic hopper bottom container for your needs today!

Unlocking Custom Efficiency with RPP Containers' CustomBulk Solutions

emilyw@rppcontainers.com (Emily Wilhelmus) — Wed, 19 Feb 2025 17:49:37 GMT

Efficiency and sustainability with CustomBulk Solutions

In the world of material handling and logistics, one size does not fit all. That's where RPP Containers steps in with its innovative CustomBulk® solutions, designed to address the unique challenges businesses across various industries face. Whether you're dealing with oversized components or sensitive materials or need something beyond the standard container offerings, CustomBulk® by RPP Containers is your go-to for tailored, practical solutions.

Why CustomBulk ®

Tailored to Your Specifications: At RPP Containers , we understand that every application has its own set of requirements. Our CustomBulk division specializes in transforming standard containers into custom solutions or designing entirely new configurations from scratch. From extending heights and lengths to customizing doors and lids , our containers are built to match your exact specifications.

Industry Versatility: Serving industries ranging from automotive and aerospace to medical and military, our custom containers are engineered to handle diverse materials under varied conditions. Whether it's automotive parts that are too long for standard bins or sensitive medical equipment that requires secure transport, CustomBulk has a solution.

Enhanced Utility Custom options include:

- Custom Sizes: Containers can be adjusted in height and length to accommodate long or tall items, ensuring they fit perfectly within your workflow.

- Wall Modifications: Options like barn doors, side access, or removable walls make loading and unloading not just possible, but efficient and safe.

- Hopper Bottoms: We offer a variety of container sizes, funnel, and discharge configurations to customize your hopper bottom container to best meet the needs of your application.

- Add-Ons and Dunnage: We provide a wide range of add-ons and accessories to customize your container for any application. From casters and pull straps to dunnage and dividers, we have the expertise to design and fabricate tailored solutions that improve efficiency, ease of handling, and product protection.

- Custom Lids: From additional security features to weather resistance, custom lids can significantly enhance the functionality of your containers.

- Custom Base & Foot Options: We will work with you to reinforce or customize fork straps, feet, or entire base configurations to ensure that your returnable bins, pallets, or pallet pack containers are compatible with your specific material handling equipment.

Case Studies in Action

- Automotive Industry: For automotive manufacturers, we've developed containers that can house extended-length parts like running boards or roof racks, ensuring they move through the supply chain without damage.

- Medical Equipment: We've crafted solutions for transporting sensitive medical devices globally, ensuring they remain secure and sterile from production to end-use.

- Military Applications: Our custom containers have been pivotal in transporting drones and underwater robots, providing robust, secure solutions that meet military-grade requirements.

Sustainability Meets Customization

RPP Containers is not just about meeting your immediate needs; we're also committed to environmental stewardship . CustomBulk containers are part of our broader initiative to reduce waste through reusable packaging solutions. Our recycling efforts have seen us recycle millions of pounds of plastic, turning old containers into new opportunities without compromising on quality or utility.

Getting Started with CustomBulk

Getting a custom solution from RPP Containers is straightforward:

1. Identify Your Needs: Understand the dimensions, weight, and handling requirements of your product.

2. Concept Design: Our knowledgeable sales and custom teams work with you to design the right container. We're here to answer questions and provide insights based on years of industry experience.

3. Rapid Prototyping: Once the design is agreed upon and approved, we expedite your prototype order for immediate testing.

4. Production: Once the prototype is approved, our skilled workforce will produce your custom bins to your exact specifications.

RPP Containers' CustomBulk solutions offer more than just storage; they provide peace of mind, efficiency, and sustainability. Whether you're scaling up production or dealing with uniquely shaped goods, our custom containers are designed to facilitate your operations, reduce handling costs, and minimize environmental impact. If you have a project that doesn’t quite fit the bill for a standard plastic collapsible bulk container reach out to our knowledgeable sales staff and custom team and we will be more than happy to find the perfect bulk container, standard, or modified, to fit your needs. If you have questions call us at 513-489-2244 or contact us and send us a message.

Why choose RPP Containers for custom bulk container solutions?

emilyw@rppcontainers.com (Emily Wilhelmus) — Wed, 13 Nov 2024 16:06:07 GMT

Custom Bulk Container Solutions

In the ever-evolving world of industrial storage, reliable, efficient, customizable bulk containers are paramount. Companies across various sectors—from manufacturing to logistics—require storage solutions that meet their unique specifications and enhance operational efficiency. This is where RPP Containers steps in with its innovative custom bulk containers designed to address these precise needs.

The Rise of Custom Bulk Containers

Traditional storage solutions often have limitations that hinder a company's operational workflow. Standardized sizes and designs might not always fit a business's specific requirements, leading to inefficiencies and increased costs. On the other hand, custom bulk containers offer tailored solutions that can significantly improve storage and handling processes, providing much-needed relief from these operational inefficiencies.

Why RPP Containers?

RPP Containers has established itself as a leader in the field of custom bulk containers thanks to its commitment to quality, innovation, and customer satisfaction. Here's a closer look at what sets them apart:

Tailored Solutions for Diverse Needs

RPP Containers understands that no two businesses are alike. Their custom bulk containers are designed to meet each client's specific needs, whether it's for automotive parts, pharmaceuticals , food products , or any other industry. By offering a range of materials, sizes, and features, RPP Containers ensures that each solution is perfectly suited to its intended application .

High-Quality Materials and Construction

Durability and reliability are crucial when it comes to bulk containers. RPP Containers constructs its containers using high-quality materials such as high-density polyethylene (HDPE) and structural foam. These materials provide excellent resistance to impact, chemicals, and extreme temperatures, ensuring long-lasting performance even in the most demanding environments.

Innovated Design Features

Innovation is at the core of RPP Containers' approach. Their custom bulk containers often include features such as custom sizes , wall modifications , hopper bottoms , add-ons and dunnage , specialized pallet pack containers , custom lids , and custom base and foot options . These design elements enhance functionality and contribute to cost savings and operational efficiency.

Sustainability and Environmental Responsibility

In today's world, sustainability is more important than ever. RPP Containers is committed to environmental responsibility, using recyclable materials and promoting the reuse of its containers. Offering durable, reusable bulk containers helps reduce the environmental impact associated with single-use storage solutions.

RPP Containers' Custom Bulk Container Capabilities

The versatility of RPP Containers' custom bulk container capabilities offers a wide range of customization options, including custom length, width, or height , side access features , custom foot and runner configurations , custom-sized lids , and a variety of add-ons . We're committed to collaboratively working with you to create a custom solution for your specific needs and provide the perfect container for your application .

Custom Sizes

It can be tricky finding a container that can hold extra-long or tall components . RPP Containers regularly customizes containers to fit the height or length requirements for extra-large or uniquely shaped products. Plate welding and steel-supported joints can ensure your parts are stored efficiently and securely, no matter the circumstance.

Wall Modifications

Standard bulk container openings can be a problem for those working with heavy, large or fragile materials. Custom sided access features make loading and unloading your components easier, faster and safer. We offer a variety of custom side access options to improve product access and ergonomics including: side access or barn doors, removable walls, or full side access frames. We will work with you to find the best solution for your needs.

Hopper Bottoms

Custom Hopper Bottoms are ideal for storing and dispensing small components such as seed, grain, pellets, resins and powders. But finding the right size for your application can be difficult.

We offer a variety of container sizes, funnel, and discharge configurations to customize your hopper bottom container to best meet the needs of your application.

Add-Ons and Dunnage

We offer a variety of add-ons and accessories to customize your container for any job. A full bulk container can be a heavy and unwieldy object to move. The addition of casters and dollies can make pallet jacks and forklifts obsolete. Creating custom dunnage designs ensures products are packaged safely. Adding clear windows not only helps you to see your product it also help with barcode scanning.

Specialized Pallet Pack Containers

The standard pallet pack is a great choice if you want a lightweight, reusable and durable container. We offer a variety of customizable options for this flexible container. Custom options include additional doors , extended sizes, modification of the lid and/or base, logo printing and changing the container’s color.

Custom Lid Options

Lids provide extra security and support for bulk containers, but a custom lid can offer a lot more. We work with you to create a bulk container lid to suit any unique application. We have a variety of solutions - from adding weather stripping or locking mechanisms to reinforcements for extra strength. We also create extended-length lids to accompany any extended-size container.

Custom Base and Foot Options

With the increased complexity of material handling equipment and PMHV automation, sometimes standard molded bins are not compatible. The team at RPP, understanding the challenges you face, will work with you to reinforce or customize fork straps , feet, or entire base configurations to ensure that your returnable bins , pallets , or pallet pack containers are compatible with your specific material handling equipment.

Customer-Centric Approach

One key reason behind RPP Containers' success is its customer-centric approach . They work closely with clients to understand their unique challenges and requirements, providing personalized solutions that deliver real value. This collaborative process ensures that each custom bulk container is optimized for the client's specific needs, resulting in improved efficiency and reduced costs.

In the realm of industrial storage solutions, RPP Containers' custom bulk containers stand out as a game-changer. Their commitment to quality, innovation, and customer satisfaction makes them the go-to choice for businesses seeking reliable and efficient storage solutions. By offering tailored, high-quality containers that meet the diverse needs of various industries, RPP Containers is enhancing operational efficiency and contributing to a more sustainable future.

RPP Containers' custom bulk containers are undoubtedly a wise investment for businesses looking to revolutionize their storage and handling processes. Explore their offerings today and discover how they can transform your operations.

Do you have questions? If you think you have an application that requires a custom bulk container , or if you have questions, contact any of our account managers by calling us at 513-489-2244 or contact us and send us a message.

Custom Bulk Containers with Integrated Ramp Wall: An Innovative Storage and Transporting Solution

emilyw@rppcontainers.com (Emily Wilhelmus) — Mon, 21 Oct 2024 13:55:56 GMT

Custom Bulk Containers with an Integrated Ramp Wall

In the world of industrial storage and transportation, efficiency and durability are paramount. As businesses strive to optimize their operations, the demand for innovative storage solutions has never been higher. One such innovation that has gained significant traction is custom plastic bulk containers with ramp walls . These containers are revolutionizing the way industries handle bulk materials, offering many benefits catering to various needs. In this blog post, we will explore the advantages of these containers, their applications, and why they are becoming the go-to choice for many businesses.

What are Custom Plastic Bulk Containers with Ramp Walls?

Custom plastic bulk containers are large, durable storage units made from high-quality plastic materials. They are designed to hold and transport bulk materials efficiently. What sets these containers apart is the inclusion of a ramp wall—sloped sides that facilitate easy loading and unloading of goods. The ramp wall is particularly useful for handling heavy or awkwardly shaped items that would be difficult to maneuver in and out of traditional flat-walled containers.

Advantages of Custom Plastic Bulk Containers with a Ramp Wall

Enhanced Accessibility

One of the primary benefits of ramp walls is improved accessibility. The sloped design allows for easy entry and exit of materials, reducing the physical strain on workers. This is especially important in industries where heavy lifting is a daily requirement. The ease of access also speeds up the loading and unloading process, leading to increased productivity.

Durability and Longevity

Made from robust plastic materials, these containers are built to withstand the rigors of industrial use. Unlike metal containers, they are resistant to rust and corrosion, ensuring a longer lifespan even in harsh environments. Their sturdy construction also means they can handle heavy loads without compromising their structural integrity.

Customization Options

The ability to customize these containers to meet specific needs is a significant advantage. Businesses can choose the size, shape, and features best suit their operations. Whether it's adding handles, lids, or specific color coding for easy identification, customization ensures that the containers are tailored to the exact requirements of the job.

Cost-Effective

While the initial investment in custom plastic bulk containers may be higher than traditional options, the long-term cost savings are substantial. Their durability reduces the need for frequent replacements, and their efficiency in handling materials can lead to lower labor costs. Additionally, they are often lighter than metal alternatives, resulting in lower transportation costs.

Sustainability

In an era where sustainability is a critical concern, plastic bulk containers offer an eco-friendly solution. Many of these containers are made from recycled materials and are recyclable at the end of their lifecycle. This helps businesses reduce their environmental footprint while maintaining efficient operations.

Advantages of Custom Plastic Bulk Containers with a Ramp Wall

Manufacturing: For transporting raw materials and finished products within factories.
Agriculture: For handling produce, seeds, and other bulk agricultural materials.
Pharmaceuticals: For storing and transporting medical supplies and equipment.
Retail: For efficient stock handling and inventory management.

Custom plastic bulk containers with ramp walls represent a significant advancement in storage and transportation solutions. Their combination of accessibility, durability, customization , cost-effectiveness, and sustainability makes them an ideal choice for a wide range of industries. As businesses continue to seek ways to improve efficiency and reduce costs, these innovative containers are poised to become an essential component of modern industrial operations.

Investing in custom plastic bulk containers with ramp walls is not just about improving storage solutions; it's about future-proofing your operations for increased productivity and sustainability. Embrace the future of storage and discover the transformative benefits of these cutting-edge containers.

RPP Container’s Custom Bulk brand has almost limitless possibilities, but it can be helpful to see the most common modifications as a jumping off point for your customized design or modification. If you have a project that doesn’t quite fit the bill for a standard plastic collapsible bulk container reach out to our knowledgeable sales staff and custom team and we will be more than happy to find the perfect bulk container, standard, or modified, to fit your needs. If you have questions call us at 513-489-2244 or contact us and send us a message.

Bulk Container Wall Modifications: Enhancing Efficiency and Functionality

emilyw@rppcontainers.com (Emily Wilhelmus) — Mon, 30 Sep 2024 15:33:42 GMT

Custom Bulk Container Wall Modifications

Bulk containers are an essential part of many industrial and commercial operations, providing a convenient and scalable solution for transporting and storing a wide variety of goods. However, as businesses evolve and adapt to changing needs, there often arises a necessity to modify the walls of these bulk containers to better suit their specific requirements. Whether it’s reinforcing the structure, adding access points, or enhancing insulation, wall modifications can significantly enhance the efficiency and functionality of bulk containers.

Reinforcement for Durability

One of the most common reasons for modifying bulk container walls is to reinforce them for added durability. In industries where containers are subjected to heavy loads and frequent transportation, reinforcing the walls is a practical solution to prevent damage and prolong the lifespan of the containers. This can involve adding internal bracing, structural supports, or thicker wall panels, all of which are proven methods to ensure the containers can withstand their demands.

Access Points for Easy Loading and Unloading

One important modification that can significantly enhance the usability of bulk containers is the incorporation of access points. Whether it involves installing doors, hatches, or removable panels, creating convenient access points allows for efficient loading and unloading of goods. This is particularly vital for operations that necessitate swift and easy access to the contents of the containers, such as in manufacturing facilities or distribution centers.

Customization for Specific Requirements

The ability to customize bulk container walls allows businesses to tailor the containers to their specific needs. From adding specialized fittings for securing goods to integrating drainage systems for liquids, customization enables businesses to optimize the containers for their unique operational requirements. This level of adaptability facilitates greater efficiency and effectiveness in the handling of goods, ultimately leading to cost savings and improved productivity.

In conclusion, bulk container wall modifications offer a myriad of opportunities to enhance the efficiency and functionality of these essential storage and transportation solutions. Whether reinforcing for durability, adding access points, improving insulation, or customizing for specific requirements, these modifications empower businesses to optimize their operations and better meet the demands of their industry. With the right modifications, bulk containers can become a tailored and invaluable asset, strategically positioning businesses to meet industry demands in the logistical landscape.

Do you have questions?

The above list is by no means an exhaustive description of our modification options. RPP Container’s Custom Bulk brand has almost limitless possibilities, but it can be helpful to see the most common modifications as a jumping off point for your customized design or modification. If you have a project that doesn’t quite fit the bill for a standard plastic collapsible bulk container reach out to our knowledgeable sales staff and custom team and we will be more than happy to find the perfect bulk container, standard, or modified, to fit your needs. If you have questions call us at 513-489-2244 or contact us and send us a message.

Maximizing Product Protection: The Importance of Bulk Container Dunnage

emilyw@rppcontainers.com (Emily Wilhelmus) — Wed, 18 Sep 2024 18:31:55 GMT

The Importance of Bulk Container Dunnage

When shipping and storing goods in bulk containers, ensuring the safety and integrity of the products is of the utmost importance. This is where bulk container dunnage comes into play. Dunnage refers to materials used to support and secure cargo during transportation, and when it comes to bulk containers, the use of dunnage becomes even more crucial.

What is Bulk Container Dunnage?

Bulk container dunnage typically consists of materials such as foam, corrugated inserts, solid plastic, fabric, steel and wood dunnage. Its primary function is to prevent damage caused by the movement of goods within the container during transit. This is particularly important for fragile or sensitive products such as electronic components, glassware, or automotive parts that need to arrive at their destination in perfect condition.

Importance of Proper Dunnage

Properly securing and cushioning the products inside bulk containers with dunnage provides security, preventing damage and maximizing the efficiency of the shipping process. Without adequate dunnage, goods are at risk of shifting, colliding or being compressed during transportation, leading to potential losses for the supplier and dissatisfaction for the customer.

Types of Bulk Container Dunnage

Corrugated Cardboard Dunnage

Corrugated cardboard is a paper-based material that is 100% recyclable. It is flexible, strong, and available in single, double, and triple-wall thicknesses. Corrugated cardboard is a lightweight and cost-effective option. Corrugated cardboard is traditionally used for partitions and divider dunnage. Corrugated dunnage keeps the product separated and in place so that during transit, the product will not move or make contact with other products and cause damage.

Corrugated Plastic Dunnage

Corrugated plastic is durable and reusable, unlike cardboard. It is designed for repeated use and is resistant to puncture, tearing, and impact damage. Corrugated plastic is also moisture resistant and will not mold mildew, or rust. It is easy to score, crease, fold, nail, staple, and drill. Corrugated plastic dunnage inserts can be designed to accommodate applications and industries where wood and cardboard can not be used.

Foam Dunnage

Foam can be used as a divider and buffer between products. Foam dunnage is lightweight and provides shock and vibration protection. Foam can be easily cut to fit any shape of a container or product. The application determines the type of foam used. As a lightweight material, foam cuts down on a container's overall weight compared to other options.

Solid Plastic Dunnage

Solid plastic dunnage is made from high-density polyethylene. It is ideal for heavier parts, has extreme durability, and is ideal for objects with sharp edges or parts. Solid plastic dunnage is used as a buffer between parts, absorbs shock, and is a popular option in the automotive industry. It is also weather resistant, will not mold or rot like cardboard or wood, and is 100% recyclable.

Fabric Dunnage

Fabric dunnage is versatile and flexible and offers capabilities that other rigid dunnage cannot. Fabric dunnage is available in multiple combinations. Industrial fabric dunnage is ideal for protecting uniquely shaped parts for storage and transit. Don't let the word fabric fool you. Fabric dunnage can be durable and strong enough to withstand wear and tear from repeated contact with sharp metal and plastic. Fabric dunnage must have a framework to support it. Fabric dunnage collapses to fit in the bottoms of containers for condensed loads and reduced return freight expenses. Reusable fabric dunnage is washable and easy to clean without applying specialty coatings or films.

Steel and Wood Dunnage

Steel and wood are often used for blocking and bracing heavy and large industrial parts and components. Blocking involves the use of dunnage to prevent the movement of goods within the container. At the same time, bracing is the process of securing the goods in place to withstand the forces of transportation.

Benefits of Using Bulk Container Dunnage

Damage Prevention: The primary benefit of bulk container dunnage is preventing damage to the products being transported. By minimizing movement and impact, dunnage ensures that items arrive safely.

Cost Efficiency: While the initial investment in dunnage materials is necessary, the peace of mind and cost savings from preventing damaged goods far outweigh the expense. It minimizes the need for replacements and refunds due to damaged products.

Customer Satisfaction: Reliable dunnage solutions contribute to delivering products in optimal condition, leading to increased customer satisfaction and loyalty.

Environmental Impact: Many dunnage materials are reusable and recyclable, allowing you to contribute to sustainable shipping practices and reduce the environmental impact of packaging waste. This sense of accomplishment is a significant benefit of using bulk container dunnage.

Conclusion

In the world of bulk container shipping, proper dunnage is essential to ensuring the safe and efficient transportation of goods. Whether it's foam, corrugated inserts, solid plastic, fabric, steel, or wood dunnage, investing in the right dunnage solutions can significantly improve the integrity of shipped products and, ultimately, the success of the supply chain. By prioritizing the use of bulk container dunnage, companies can protect their products, reduce costs, and enhance their reputation as reliable suppliers committed to delivering high-quality goods.

Do you have questions?

If you think you have an application that requires custom dunnage , or if you have questions call us at 513-489-2244 or contact us and send us a message.

Maximizing Efficiency: The Impact of Collapsible Bulk Containers on Automotive Supply Chains

emilyw@rppcontainers.com (Emily Wilhelmus) — Tue, 20 Aug 2024 13:23:14 GMT

What Role do Plastic Bulk Containers Play in the Automotive Supply Chain?

Returnable bulk containers , a sustainable choice, are extensively used in the automotive supply chain to transport and store various components and materials required in manufacturing. Their durable and reusable design makes them an economical option and a significant step towards reducing single-use packaging, thereby promoting environmental responsibility.

Here are some ways returnable bulk containers are used in the automotive industry:

Transporting Parts: Returnable bulk containers transport parts from suppliers to assembly plants. Depending on the size of the container, the parts can be small or large.

Storing Parts: Returnable bulk containers are also used to store parts in assembly plants before they are used in the manufacturing process. These containers can be stacked to save space and keep the parts organized. They can collapse when not in use, saving storage space in warehouses or during return transport.

Waste Management: Returnable bulk containers play a crucial role in waste management by transporting and storing materials generated during manufacturing. These containers, which can be customized to be leak-proof and prevent contamination, are essential for waste reduction and sustainability.

JIT Delivery: Returnable bulk containers can be used in a Just-in-Time (JIT) delivery system, where suppliers deliver the required parts to the assembly plant exactly when they are needed. This efficient system helps reduce inventory and storage costs for the supplier and the assembly plant, leading to significant cost savings in the long run.

Recycling: Returnable bulk containers can be recycled at the end of their useful life, reducing waste and promoting sustainability . Old and damaged plastic bulk containers are unproductive waste occupying valuable space, creating housekeeping and safety problems and adding landfill costs. The best environmental and fiscal solution is to avoid landfills by recycling them. At RPP Containers, we recycle these containers to create new bulk containers that can be used again in the automotive supply chain. This process reduces the industry's environmental footprint and contributes to a circular economy.

What does RPP Containers have to offer the Automotive Industry?

Do you have questions? Returnable bulk containers are an essential and cost-effective component of the automotive industry's supply chain, allowing for the efficient transport and storage of parts and materials. By choosing RPP Containers, you can ensure a sustainable and economical solution for your bulk container needs. Do you have questions how plastic bulk containers can benefit your application ? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

Protect and preserve fresh produce from the field to your facility with sustainable agricultural plastic bulk bins

emilyw@rppcontainers.com (Emily Wilhelmus) — Thu, 25 Jul 2024 15:34:54 GMT

From the field to the facility, protect and preserve fresh produce with agricultural plastic bulk bins

Agriculture , particularly fruit and vegetable growing and processing, is a very demanding business. It requires highly efficient, strong packaging and is resistant to harsh environments. RPP Containers has been at the forefront of meeting these needs. Our DuraGreen vented harvest bins and solid wall bulk bins are crucial in protecting produce, ensuring quality, and preserving freshness from fields to supermarkets. For those applications , along with horticulture, wine growing, fruit juice, and processed fruits and vegetables, RPP Containers has been a steadfast and reliable partner. Since 1998, we've been offering a wide range of standard and custom-designed reusable packaging solutions , cementing our unwavering commitment to your success.

Features and Benefits of Agricultural Bulk Bins

Offering outstanding performance and a long lifespan in harsh environments, providing a durable and reliable solution to wooden crates.
Constructed from FDA-approved materials that are certified safe for use with food products , eliminating many HACCP issues associated with wooden bins and crates.
Designed to increase internal volumes, preserve quality, and avoid damage, they optimize space in cool rooms and delivery trucks.
Clamshell nested storage allows for space-saving return shipping and warehouse storage.
Non-porous smooth surfaces mean fewer scuff, abrasions, and cuts on your product.
Fully compatible with automated handling, sorting, and packing processes.

In the world of agriculture , efficient transportation and storage of produce are key components of a successful operation. The agricultural bulk bin, more than just a tool, is a cornerstone of this process. These plastic bulk bins are designed to securely hold large quantities of fruits, vegetables, grains, and other agricultural products, ensuring they reach their destination safely and in optimal condition, underscoring the significance of your work.

Field Harvesting

Agricultural bulk container journeys typically begin in the fields where the produce is harvested. Farmers and agricultural workers carefully pick and pack the freshly harvested fruits and vegetables into these bulk bins. The harvest and solid wall bulk bin , designed with temperature control in mind, adapts to various conditions, ensuring your crop won't overheat in the hot sun during the harvesting process. The light color of the bins reflects sunlight and, in turn, absorbs less heat, which keeps your product from getting too hot. The vented and solid wall bulk bins can also withstand the cold temperatures of processing facilities and refrigerated storage.

Transportation

Once filled, the agricultural bulk containers are loaded onto trucks or other transportation vehicles for delivery to processing facilities, distribution centers, or markets. These containers are designed to stack efficiently, maximizing space utilization and minimizing the risk of damage during transit. Their durable construction ensures that the produce inside is well protected from external factors such as rough handling and exposure to the elements.

Processing Facilities

Upon arrival at processing facilities, agricultural bulk bins play a vital role in facilitating the produce's sorting, grading, and packaging. These plastic bulk bins, easily moved using forklifts or other handling equipment, streamline the workflow and ensure efficient operations. From washing and sorting to packaging and storing, they provide a convenient and reliable means of managing large quantities of produce, offering peace of mind to the workers.

Storage and Distribution

After processing, agricultural plastic bulk bins are often used for storage and distribution purposes. Whether storing fruits and vegetables in cold storage facilities or transporting grains and seeds to various markets, these bulk containers continue to play a crucial role in preserving the quality and freshness of the produce. Their unparalleled versatility and stackability make them the go-to choice for warehouses, shipping containers, and distribution centers, meeting a wide range of storage and distribution needs.

In conclusion, agricultural bulk containers are indispensable tools that facilitate the smooth transition of produce from fields to facilities. From harvesting to transportation, processing, storage, and distribution, these containers ensure that agricultural products are handled and transported efficiently and safely. Their impact on the agricultural industry is not limited to local markets, but they also help farmers and producers deliver high-quality produce to consumers worldwide, a testament to the global reach of the agricultural industry .

Do you have questions?

To learn more about the advantages of agricultural bulk bins and how they can benefit your business, visit the RPP Containers website or contact our knowledgeable account managers at 513-489-2244. Make the switch today to agricultural bulk bins and experience the advantages of efficient, sustainable packaging.

RPP Containers® Introduces the next generation of 45" x 48" x 50" Collapsible Hopper Bottom Containers for the DuraGreen® line of premium and sustainable bulk containers

Wed, 24 Apr 2024 15:30:00 GMT

RPP Containers® Introduces the next generation of 45" x 48" x 50" Collapsible Hopper Bottom Containers for the DuraGreen® line of premium and sustainable bulk containers

Cincinnati— April 24, 2024 — RPP Containers® , a leading manufacturer and stocking distributor of reusable bulk containers, has developed the next generation of 45" x 48" x 50" Collapsible Hopper Bottom Containers for the DuraGreen® line of premium products that promote environmental sustainability™.

Dan Jakubiak, General Manager at RPP Containers, said, "The Product Development engineers and designers at RPP are excited to introduce the next generation of 45" x 48" x 50" Collapsible Hopper Bottom Containers. The new generation of DuraGreen 45" x 48" x 50" Collapsible Hopper Bottom Containers with a taller base eliminate the need for collars, resulting in more rigid overall bin construction than the prior model."

The new DuraGreen 45" x 48" x 50" Collapsible Hopper Bottom Containers expands to two product offerings. The traditional beige hopper bottom containers have covered banding slots to contain small granular products. The new green hopper bottom container , with a lower price point, is ideal for products larger than 3/8" diameter that cannot pass through the open banding slots.

For more information about the new DuraGreen 45" x 48" x 50" Collapsible Hopper Bottom Containers , please contact RPP Containers at 1-800-945-8304 or visit their website at www.rppcontainers.com .

About RPP Containers RPP Containers® , Delivering the Best in Bulk™, is a leading custom manufacturer, stocking distributor, and recycler of reusable plastic bulk containers. RPP's leading bulk container brand names are: DuraGreen® premium bulk containers, RefurBest® refurbished bulk containers, and CustomBulk® customized bulk containers. In addition, Bulk Container Express® is RPP's 24/7 online catalog. To learn more, visit www.rppcontainers.com or call 513-489-2244 / 1-800-945-8304.

Contacts

Emily Wilhelmus – Manager of Marketing Services RPP Containers
(513)-489-2244
Email Emily

Revolutionizing Logistics: Exploring the Advantages of 40 x 48 x 43 Stackable Foldable IBCs

Mon, 05 Feb 2024 15:41:00 GMT

Exploring the Advantages of 40 x 48 x 43 Stackable Foldable IBCs

In today's constantly evolving business landscape, companies are seeking innovative solutions to streamline their logistics operations and reduce their environmental impact. One game-changing innovation that has emerged in the industry is the 40 x 48 x 43 Stackable Foldable IBCs . These versatile containers offer a wide range of benefits that revolutionize the way goods are transported, stored, and handled. This article delves into the features and advantages of 40 x 48 x 43 Stackable Foldable IBCs, emphasizing their role in enhancing efficiency and promoting sustainability.

Understanding Stackable Foldable IBCs

The 40 x 48 x 43 Stackable Foldable IBCs are a robust and long-lasting packaging solution that transforms the concept of bulk packaging. With superior supply chain efficiency, smart supply chain visibility, sustainability , and reliability, these IBCs offer a new level of flexibility and functionality.

A Sustainable Packaging Solution

By opting for 40 x 48 x 43 Stackable Foldable IBCs, companies can embrace a more sustainable approach to packaging. These IBCs promote recycling efforts by being constructed from 100% recycled plastic, reducing waste significantly. In comparison to traditional disposable alternatives like cardboard gaylords and wooden pallets, which have a limited life span, these IBCs boast an average useful life of ten years, saving valuable resources and reducing carbon footprints.

Collapsible Design for Space Efficiency

The collapsible design of the 40 x 48 x 43 Stackable Foldable IBCs is a standout feature. Their ability to collapse and stack safely up to six units high optimizes warehouse space utilization, reducing storage requirements and operational costs. With a 6:1 return ratio, these IBCs enable businesses to fit 60 open or 360 collapsed units into a 53' trailer, maximizing transportation efficiency.

Catering to Various Industries

The versatility of 40 x 48 x 43 Stackable Foldable IBCs makes them suitable for a wide range of industries, including industrial , food and beverage , agricultural , seed and feed , and plastic resin handling and storage . These containers are designed to handle diverse products, such as seed, frozen food, produce, and granular materials, making them an indispensable asset for businesses of all sizes and sectors.

Robust Construction and Functional Design

The 40 x 48 x 43 Stackable Foldable IBCs are constructed using injection molded polypropylene, making them resistant to impact, moisture, and most chemicals. Unlike traditional containers, they will not rust, peel, or splinter, ensuring longevity and durability. The IBCs can be used within a temperature range of -4˚ to +104˚ F and are compatible with forklifts and pallet jacks for easy handling.

Embrace a Sustainable Future in Logistics

When it comes to efficient and sustainable logistics, 40 x 48 x 43 Stackable Foldable IBCs are at the forefront of innovation. Their lightweight, durable design, collapsible features, enhanced handling capabilities, and commitment to environmentally conscious practices set them apart. By integrating these IBCs into their operations, businesses can improve efficiency, optimize storage space, and contribute to a greener planet. Join the sustainable future of logistics with 40 x 48 x 43 Stackable Foldable IBCs and unlock a world of possibilities.

Do you have questions?

To learn more about the advantages of 40 x 48 x 43 Stackable Foldable IBCs and how they can benefit your business, visit the RPP Containers website or contact their knowledgeable team at 513-489-2244. Make the switch today and experience the advantages of efficient, sustainable packaging.

The Versatility of Fixed Wall Bulk Containers: Revolutionizing Storage and Transportation

Mon, 23 Oct 2023 15:34:00 GMT

The Fixed Wall Bulk Container: Revolutionizing storage and transportation for industrial applications

Fixed wall bulk containers have become indispensable in various industries thanks to their durability, versatility, and efficiency. Fixed wall bulk containers are widely used for industrial distribution and in the automotive industry to ship high-weight, low-volume parts such as engine blocks, brake rotors, and transmissions and work very well for items that put a lot of lateral pressure onto the walls. This blog post will explore how fixed-wall containers are used and how they have revolutionized storage and transportation processes across different applications.

Efficient Storage Solutions:

Fixed wall bulk containers are versatile containers that offer a wide range of benefits that make them a preferred choice for many industries. Their stackability feature allows maximum use of vertical space, optimizing storage capacity in warehouses or manufacturing plants. With fixed walls that provide sturdy support, these containers can withstand heavy loads and minimize the risk of damage to stored goods. The fixed wall container was originally invented to ship small, heavy parts in the auto industry but has found its way into other various procedures, and most fixed wall containers can hold up to 2,000 lbs. of weight.

Streamlining Supply Chain Operations:

The standardized footprints available for fixed wall bulk containers enable compatibility and ease of integration into existing logistics systems. The 30" x 32" foot print is ideal for extremely dense parts like engine components. For larger parts the 45" x 48" footprint is the best option for items like chains, pipe fittings, cable spools, and larger machined parts. Their uniform sizes allow for efficient integration with automated systems, streamlining the process and reducing the time and effort required for handling and sorting.

Environmental Benefits:

One of the primary benefits of fixed-wall bulk containers is their ability to reduce waste and minimize the environmental impact of warehouse operations. By replacing single-use packaging materials with a reusable alternative, businesses can significantly reduce the amount of waste they generate, lowering disposal costs and reducing their carbon footprint. Fixed wall bulk containers are designed to be extremely durable, are made from high-density polyethylene, and are 100% recyclable. Once your fixed wall bins have reached the end of their usable lifecycle, they can be sent back to RPP Containers . We purchase and recycle HDPE plastic bulk containers. By responsibly recycling your old, broken, or unwanted plastic bulk containers, you play an important part in the bulk container's continuing and sustainable life cycle by keeping this packaging from going to the landfill.

Do you have questions? Fixed wall bulk containers have revolutionized storage and transportation across numerous industries , offering efficiency, flexibility, and sustainability. Do you have questions how fixed wall bulk containers can benefit your application ? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

What is an Intermediate Bulk Container?

Mon, 09 Oct 2023 17:59:00 GMT

What are IBCs?

When choosing the right intermediate bulk container (IBC) for your business, various types are available, each designed to suit specific needs and requirements. This blog post will explore some of the most common types of IBCs and their unique features. If your business involves shipping, storing, or using large quantities of liquids, chemicals, powders, frozen food, resin, or other flowable bulk materials, you might have heard of intermediate bulk containers or IBCs. These containers can help you increase efficiency, reduce shipping costs, and improve safety. But what exactly are IBCs, and how do they work?

Are there different types of IBCs?

Plastic IBCs:

Plastic IBCs are popular for their lightweight construction, durability, and corrosion resistance. They are typically made from high-density polyethylene (HDPE) or polypropylene (PP) and can be used for liquid and solid materials. Plastic IBCs come in different sizes, and are generally stackable, making them easy to store and transport.

Composite IBCs:

Composite IBCs combine the strength of steel with the lightweight nature of plastic. These IBCs have a plastic inner container encased in a steel cage, offering superior protection and durability. Composite IBCs are commonly used for storing and transporting chemicals, pharmaceuticals, and food ingredients. They often have stackable designs and can be equipped with additional features like pressure relief valves.

Folding IBCs:

Folding IBCs are designed for easy storage and transportation when not in use. These containers can be collapsed or folded, significantly reducing their volume. Folding IBCs are typically made of plastic and can be stacked when assembled, making them efficient for shipping and storage.

Why Use IBCs?

There are several benefits to using IBCs in your business, including:

Improved Efficiency: Because IBCs can hold such large quantities of materials, they can help reduce the number of containers you need, saving you time and money on shipment and storage.

Reduced Costs: IBCs are reusable and require less packaging, reducing transportation and storage costs over time.

Better Safety: The steel cage encasing the container protects it from any impacts and reduces the risk of spills and damage.

Environmentally Friendly: Using IBCs reduces the amount of packaging waste compared to traditional containers, making it a more environmentally friendly option.

When choosing the right type of IBC for your business, it's essential to consider factors like the type of material being stored or transported, the regulations governing your industry, and factors like durability, stackability, and reusability. In conclusion, intermediate bulk containers offer an efficient, cost-effective, and safe solution for transporting and storing bulk materials, liquids, and powders. By choosing IBCs over other containers, businesses can streamline their operations and reduce the amount of waste generated while elevating their safety and ease of use.

Do you have questions?

Contact an account manager who can provide guidance and recommend the most suitable type of IBC for your specific application by calling 513.489.2244 or sending an email . By selecting the suitable IBC, you can ensure safe and efficient storage and transportation of your bulk materials.

40 x 48 x 43 Stackable Foldable IBCs: Innovating Efficiency and Sustainability in the Logistics Industry

Mon, 02 Oct 2023 15:01:00 GMT

40 x 48 x 43 Stackable Foldable IBCs: Innovating Efficiency and Sustainability in the Logistics Industry

In today's rapidly evolving world, businesses constantly seek innovative solutions to optimize their logistics operations while reducing their environmental impact. 40 x 48 x 43 Stackable Foldable IBCs have emerged as a game-changer in the industry, offering a comprehensive range of benefits that revolutionize the way goods are transported, stored, and handled. This blog post will delve into the features and advantages of 40 x 48 x 43 Stackable Foldable IBCs , highlighting their role in enhancing efficiency and promoting sustainability.

What is a Stackable Foldable IBC?

The 40 x 48 x 43 stackable Foldable IBC transforms bulk packaging as you know it with superior supply chain efficiency, smart supply chain visibility, sustainability and reliability. The 40 x 48 x 43 stackable Foldable IBC is a durable and long-lasting packaging solution.

A reusable packaging solution for a sustainable future

The 40 x 48 x 43 Stackable Foldable IBC offers a sustainable alternative to traditional disposable packaging materials like wooden pallets, cardboard boxes, gaylords, and plastic wrap. The stackable foldable IBC promotes recycling efforts by being constructed from 100% recycled plastic and reducing waste. The stackable foldable IBC has, on average, ten years of useful life compared to traditional disposable packaging like cardboard gaylords and wooden pallets, with only a limited life span and, on average, three uses. With such a long life span, the stackable foldable IBC saves precious resources of trees and raw materials from being consumed and ending up in a landfill, decreasing your packaging carbon footprint.

Collapsible and Space-efficient:

One of the standout features of 40 x 48 x 43 Stackable Foldable IBCs is their collapsible design. Their ability to collapse and safely stack six units high reduces storage requirements, optimizing warehouse space utilization and lowering operational costs. The stackable foldable IBC has a 6:1 return ratio, allowing 60 open or 360 collapsed units to fit into a 53' trailer.

Versatile Applications:

40 x 48 x 43 Stackable Foldable IBCs find applications across various industries, including industrial , food/beverage , agricultural , seed and feed , and plastic resin handling and storage . These versatile containers handle a wide range of products, from seed, frozen food, produce, and granular materials. Their flexibility makes them an invaluable logistical asset for businesses of all sizes and sectors.

Features & Benefits

Internal Volume (cu. ft.) 32.3

6:1 Return ratio. 60 open and 360 collapsed units in a 53' trailer

The ALPAL arrives in flat-packed form. The top ring housing the 12 load-bearing struts is nestled securely on top of the pallet deck

When stacking, the ALPAL should be properly aligned with the corners of the ALPAL sitting securely onto the top of the ring beam of the ALPAL below

Injection molded polypropylene construction resists impact, moisture and most chemicals

Will not rust, peel or splinter

Use with temperatures of -4˚ to +104˚ F

Compatible with forklift and pallet jacks

Used with seed, frozen food, produce, and granular materials

Conclusion:

In the quest for efficient and sustainable logistics, 40 x 48 x 43 Stackable Foldable IBCs are at the forefront of innovation. Their lightweight yet durable design, collapsible features, enhanced handling capabilities, and commitment to environmentally conscious practices set them apart. By incorporating 40 x 48 x 43 Stackable Foldable IBCs, businesses can improve operational efficiency, optimize storage space, and contribute to a greener planet. Embrace the sustainable future of logistics with 40 x 48 x 43 Stackable Foldable IBCs and unlock a world of possibilities.

Do you have questions? To learn more about 40 x 48 x 43 Stackable Foldable IBCs and how they can benefit your business, visit the RPP Containers website or contact their knowledgeable team by calling 513-489-2244. Make the switch today and experience the advantages of efficient, sustainable packaging.

Plastic Bulk Containers: Embracing Sustainability in the Supply Chain

Thu, 21 Sep 2023 18:20:00 GMT

Sustainability in the Supply Chain: Embracing Plastic Bulk Containers

Plastic bulk containers have become essential to modern supply chains across various industries. They offer a cost-effective and efficient solution for transporting and storing goods. However, concerns have been raised about the environmental impact of plastic packaging. In this blog post, we will explore how plastic bulk containers can embrace sustainability and contribute to a greener future.

Understanding Plastic Bulk Containers:

Plastic bulk containers are large, heavy-duty containers made from durable plastics such as high-density polyethylene (HDPE) or polypropylene (PP). They are designed to withstand multiple trips and provide superior protection to the goods they carry. These containers come in various sizes and shapes, catering to different industries' specific needs.

Reducing Material Waste:

One of the primary sustainability benefits of plastic bulk containers is their long lifespan. Unlike single-use packaging, such as cardboard boxes or wooden crates, which are discarded after a single trip, plastic bulk containers can be reused numerous times. This reduces material waste and saves costs associated with constantly replenishing packaging materials.

Recycling and Circular Economy:

Plastic bulk containers can be recycled at the end of their useful life, contributing to a circular economy. The plastics used in these containers have a high recycling value, meaning they can be processed and turned into new products. By implementing recycling programs and promoting the use of recycled plastics, businesses can ensure the sustainability of their supply chains while reducing their carbon footprint.

Lightweight and Fuel Efficiency:

Compared to traditional packaging methods, such as wooden pallets or metal crates, plastic bulk containers are lightweight, reducing transportation fuel consumption. The lighter weight allows for higher load capacities, optimizing logistics and reducing the number of trips required for transporting goods. This results in lower greenhouse gas emissions and overall energy savings.

Reusable vs. Disposable Packaging:

Plastic bulk containers provide an alternative to disposable packaging options like cardboard boxes or shrink wrap. By utilizing durable and reusable containers, companies can significantly reduce packaging waste generation. Furthermore, reusable containers can be easily cleaned and maintained, ensuring product quality and integrity preservation, thus minimizing the risk of product damage and waste during transportation.

Collaboration and Industry Initiatives:

To further enhance the sustainability of plastic bulk containers, collaboration between stakeholders is crucial. By working together, manufacturers, suppliers, and end-users can develop innovative solutions to reduce the environmental impact of these containers. Industry initiatives can include promoting standardized container sizes, implementing closed-loop recycling programs, and engaging in research and development efforts to explore more sustainable materials.

Conclusion:

Plastic bulk containers play a vital role in modern supply chains, offering efficiency and cost-effectiveness. However, addressing the environmental concerns associated with plastic packaging is crucial. By embracing sustainability measures such as reuse, recycling, and lightweight design, plastic bulk containers can contribute to a greener future. Collaboration within the industry is necessary to drive innovation and create a more sustainable and environmentally conscious supply chain. Together, we can ensure that plastic bulk containers align with the principles of sustainability while meeting the demands of a rapidly evolving global market.

Do you have questions?

Do you have questions about Plastic Bulk Containers or our Bulk Container Recycling Program ? Call 1-513-489-2244 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

DuraGreen Pallet Packs: The Ideal Sustainable Solution for Your Shipping and Storage Needs

Wed, 13 Sep 2023 15:48:00 GMT

What are DuraGreen Pallet Pack Containers?

DuraGreen Pallet Pack Containers are robust and reusable containers specifically designed for shipping and storage. They offer a simple, stackable design, allowing for maximum space utilization. Pallet Pack Sleeves are made from high-quality triple-corrugated, military-grade cardboard or weather-resistant reinforced plastic. Each three-piece pallet pack container system consists of a plastic pallet base, lid, and sleeve. The base and lid interlock with the chosen sleeve, and each piece can be recycled, ensuring durability while remaining eco-friendly.

Benefits of Pallet Pack Containers

Cost-Efficiency: Pallet Packs are designed to be reusable and durable, minimizing the need for constant replacements like disposable packaging. By investing in pallet pack containers, businesses can significantly reduce packaging costs over time, making it a cost-effective and sustainable choice.

Environmental Sustainability: As eco-consciousness becomes increasingly important in business, DuraGreen Pallet Pack Containers offer a sustainable alternative to traditional disposable packaging materials. Pallet Pack Containers are made from 100% recyclable materials. These containers promote recycling efforts and reduce waste. The sleeve can be replaced if needed without needing to purchase an entire new pallet pack set.

Versatility: DuraGreen pallet packs are available in both triple-corrugated cardboard and weather-resistant reinforced plastic options, allowing for versatile use depending on your specific needs.

Corrugated Cardboard Sleeves: Triple-corrugated, military-grade cardboard sleeves are able to hold thousands of pounds per load, and the pallet pack container has an exceptional strength-to-weight ratio that's tough to beat. Its lightweight material and a 7:1 nesting ratio make it easy to handle and store, saving you money and space in shipping and storage.

Plastic Sleeves: Durable triple-layer polyethylene makes the plastic sleeve exceptionally strong in every direction and resistant to other sleeve pack faces' tearing, impact, and compression. Sealed edges allow the sleeve pack to be washed and stored outdoors without any wear and tear to the container.

Space Optimization: The design of pallet pack containers allows for efficient use of space. With their ability to stack securely on top of each other, these containers optimize storage in your warehouse or during transportation, reducing the need for extra pallets or wasted space. The lightweight construction of pallet packs helps prevent weighing out a truck. It can also be extremely beneficial for air shipments where each pound significantly affects cost. With a 7:1 nesting ratio, these types of containers can easily improve your closed-loop system. When not in use, the ability to collapse them down helps free up valuable floor space for production or material.

Conclusion

Pallet pack containers are the ideal packaging solution for businesses seeking efficient and sustainable shipping and storage options. Investing in these reusable containers can enhance your logistics operations, reduce costs, and contribute to a greener future. Don't compromise on quality or environmental impact – choose pallet pack containers for your packaging needs.

Do you have questions? To learn more about DuraGreen pallet pack containers and how they can benefit your business, visit the RPP Containers website or contact their knowledgeable team by calling 513-489-2244. Make the switch today and experience the advantages of efficient, sustainable packaging.

Reduce, Reuse, Recycle: Plastic Bulk Container Recycling Made Easy

Tue, 05 Sep 2023 15:07:00 GMT

Reduce, Reuse, Recycle: Plastic Bulk Container Recycling Made Easy

Plastic bulk containers are essential for many industries , including manufacturing , distribution, and agriculture . These durable and versatile containers help streamline operations and protect valuable goods during transportation and storage. But what happens when these containers reach the end of their useful life? The answer lies in plastic bulk container recycling.

The Importance of Plastic Bulk Container Recycling

As the world becomes increasingly conscious of environmental sustainability , recycling plastic bulk containers plays a vital role in reducing waste and conserving resources. Here are some key reasons why plastic bulk container recycling is important:

Environmental Impact: By recycling plastic bulk containers, we can significantly reduce the amount of plastic waste that ends up in landfills or oceans. This helps minimize pollution and preserves natural resources.

Energy Conservation: Manufacturing new plastic containers requires a substantial amount of energy. Recycling and reusing containers can conserve energy and reduce greenhouse gas emissions associated with production.

Cost Savings: Recycling plastic bulk containers can have economic benefits for businesses. Instead of purchasing new containers, recycling programs allow companies to save money by reusing existing ones.

The Bulk Container Recycling Process

Recycling plastic bulk containers is a straightforward process. Here's a step-by-step guide to help you get started:

Refurbish or recycle: When you have your unwarted or damaged bins ready to ship, we can coordinate everything so our team is ready to receive and inspect your containers. You will be provided with a per lb. scrap price for the HDPE material and given a preliminary credit memo with an estimated value for your broken bins.

Inspect: Once we receive your bins our RPP recycling team will begin to inspect and weigh the damaged and broken bulk containers. Our team will make deductions for dunnage, metal, and water and can also set aside bins that might be eligible for repair rather than just recycling. In some instances, our team will be able to salvage certain components from different containers and combine them to rebuild some of your units. RPP Containers will ensure that any refurbished bins we build from salvaged parts are 100% fully functional and structurally sound. Anything that would pose a possible usability or safety concern will be placed in the recycling material pile.

Weighing and Inspection Report: After inspecting and weighing your material, you will receive a report for you to review the receiving report, which will break down the lbs. of plastic and the number of salvageable units. After review, our team will grind up the broken bulk containers into small pellets to reuse the material in future container molding. RPP Containers can grind millions of pounds of HDPE per year, which equates to tens of thousands of collapsible bulk containers. We are equipped to recycle your fleet, regardless of size, responsibly.

Payment: Most of our customers decide to apply the credit generated from recycling their bins to purchase new DuraGreen collapsible plastic bulk containers or to purchase some of our refurbished RefurBest containers . If your plans change and you do not require replacement units, RPP Containers can also pay out the value of the credits via bank transfer.

The Life Cycle of a Bulk Container Could Be Never Ending

Plastic bulk container recycling is crucial in reducing waste, conserving resources, and promoting environmental sustainability . You can easily participate in this environmentally responsible practice by following the steps and tips outlined in this blog post.

Remember, the journey doesn't end with recycling. It begins with conscious consumption, proper recycling practices, and promoting a circular economy. Let's work together to reduce waste and protect our planet for future generations.

Do You Have Questions?

If you have any questions about our cleaning and repair process, or if you are interested in how you can have your broken containers repaired, you can reach out to RPP Containers via our chat feature on our website or contact a sales representative by calling 513.489.2244, or send us a message through our website. We look forward to working with you on your path to sustainability with bulk container recycling.

Fall Produce Harvest: Maximize Efficiency with Plastic Harvest Bins

Thu, 31 Aug 2023 11:54:00 GMT

Fall Produce Harvest: Maximize Efficiency with Plastic Harvest Bins

As the crisp autumn air sets in, it's time to gear up for the fall produce harvest. Whether you're a small-scale farmer or a large agricultural operation, having the right tools to efficiently harvest and transport your crops is crucial. And that's where plastic harvest bins come into play.

The Benefits of Plastic Agricultural Harvest Bins

Plastic agricultural harvest bins offer numerous advantages over traditional alternatives, such as wooden crates or cardboard boxes. Here are a few reasons why they should be your go-to choice this harvest season:

Durability: Plastic harvest bins are built to withstand rigorous use. They are designed to resist damage from impact, moisture, and exposure to elements, ensuring a longer lifespan and lower replacement costs.

Easy Handling: Harvest bins are lightweight, making them easier to lift, carry, and load onto trucks or storage racks. Their ergonomic design also allows for comfortable handling, reducing the risk of injuries during harvest and transportation.

Improved Ventilation: Proper airflow is essential for preserving the quality and freshness of harvested produce. Plastic harvest bins are designed with built-in ventilation slots, allowing air to circulate and preventing moisture buildup.

Hygienic and Easy to Clean: Plastic bins provide a hygienic option for handling food products. They are easy to clean and sanitize, reducing the risk of cross-contamination and ensuring compliance with food safety regulations.

Space Optimization: The stackable design of plastic harvest and solid wall bins allows for efficient use of storage space. You can maximize your storage capacity with clamshell nesting when not in use, whether in your barn, warehouse, or refrigeration unit.

Fall Harvest Efficiency Tips

To make the most of your fall produce harvest using plastic harvest bins, here are a few additional tips:

Organization is Key: Label your bins clearly, indicating the crop type and harvest date. This will facilitate easy identification and minimize confusion during storage or transportation.

Handle with Care: While plastic bins are sturdy, it's important to handle them with care to avoid any damage. Ensure proper stacking and secure them during transportation to prevent accidents or spoilage.

Utilize Different Bin Sizes: Depending on the produce you're harvesting, utilize different bin sizes to optimize capacity and prevent overfilling. This will help maintain the quality and integrity of your crops.

Consider Specialized Bins: Some plastic harvest bins are specifically designed for delicate produce, such as berries or fragile vegetables. Invest in specialized bins if your harvest includes such crops to ensure proper protection during handling and storage.

Ensure Proper Cleaning and Sanitation: Regularly clean and sanitize your plastic harvest bins to prevent bacterial growth and maintain hygiene standards. This will help extend their lifespan and ensure the safe handling of your produce.

Food for thought

This fall produce harvest season, make the switch to plastic harvest bins and experience enhanced efficiency and productivity. These bins are a reliable investment for any farm or agricultural operation with their durability, easy handling, and hygienic features.

Invest in plastic harvest bins today and streamline your harvest process, from picking to storage and transportation. Embrace the convenience they offer and enjoy the bountiful yields of the fall harvest season!

Do you have questions?

Do you have questions about Agriculture Plastic Bins ? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

RPP Containers is the Exclusive Stocking Distributor of ALPAL Stackable Foldable IBC in the United States

Tue, 22 Aug 2023 15:09:00 GMT

RPP Containers is the Exclusive Stocking Distributor of ALPAL Stackable Foldable IBC in the United States

Cincinnati- August 22, 2023 – RPP Containers , a leading manufacturer and stocking distributor of reusable bulk containers, has partnered with ALPAL to be the exclusive stocking distributor of the highly anticipated 40 x 48 x 43 Stackable Foldable IBC . This strategic partnership brings together two industry leaders to provide customers with innovative storage and transportation solutions.

As the exclusive stocking distributor, RPP Containers will have the 40 x 48 x 43 Stackable Foldable IBC readily available for immediate purchase and delivery. This partnership ensures customers can access this revolutionary product easily and efficiently through RPP Containers' extensive distribution network.

RPP Containers is renowned for its commitment to providing high-quality, sustainable, cost-effective bulk container solutions. With a deep understanding of their customers' needs, RPP Containers is able to offer personalized service and support to ensure the best possible outcomes.

"We're excited to announce our partnership with RPP Containers, who will be stocking and distributing ALPAL in North America, they're an exceptional team, and we look forward to sustainably transforming the supply chain together," said Zane Aszalos, CEO of ALPAL.

"We are thrilled to begin delivering ALPAL Stackable Foldable IBC to our customers this month. This is an exciting new product and partnership," said Dan Jakubiak, Vice President of Business Development at RPP Containers. "ALPAL is an innovative new product that aligns with our commitment to provide customers with sustainable solutions that improve efficiency while reducing costs."

The 40 x 48 x 43 Stackable Foldable IBC , manufactured by ALPAL, offers significant space-saving advantages over traditional IBCs while maintaining the same capacity and durability. Its unique folding and stacking design allows for a reduction of up to 50% in storage and transportation space compared to rigid IBCs. Additionally, the product is environmentally friendly, user-friendly, and 100% recyclable.

For more information about the 40 x 48 x 43 Stackable Foldable IBC and to place an order, please contact RPP Containers at 1-800-945-8304 or visit their website at www.rppcontainers.com .

Contact: Dan Jakubiak – Vice President of Business Development RPP Containers (513)-489-2244 DanJ@rppcontainers.com

The Importance of Bulk Container Dollies in Material Handling

Mon, 14 Aug 2023 14:43:00 GMT

The Importance of Bulk Container Dollies in Material Handling

When it comes to material handling in warehouses, distribution centers, and manufacturing facilities, efficiency and convenience play a crucial role in optimizing operations. One tool that can significantly enhance these aspects is the bulk container dolly . This blog post will explore the importance of bulk container dollies and how they can streamline your material handling processes.

Enhanced Mobility and Maneuverability

Bulk container dollies are specifically designed to enable the easy movement of heavy and oversized containers. Sturdy wheels and a sturdy frame provide a stable and reliable base for transporting containers from one location to another. Whether you need to move containers across the shop floor, load them onto trucks for transportation, or reposition them within your facility, dollies offer enhanced mobility and maneuverability. This helps to reduce the strain on your employees and eliminates the need for heavy lifting or potential injuries.

Time and Labor Savings

Using bulk container dollies can lead to significant time and labor savings. Instead of manually carrying or moving heavy containers, employees can secure the containers onto the dollies and push them effortlessly to their desired location. This reduces the time and effort required for each transport, allowing your team to focus on more critical tasks. Moreover, dollies can enable a single employee to move multiple containers simultaneously, improving productivity and efficiency.

Versatility and Adaptability

Bulk container dollies are designed to accommodate various container sizes and styles. Standard bulk container dolly footprints are 30 x 32 , 40 x 48 , and 45 x 48 . Whether you have standard-sized or specialized bulk containers, dollies are available to meet your specific needs. This versatility allows you to adapt and reconfigure your material handling processes as required, ensuring that your dollies can be used with different containers and effectively support your operations. If you need a custom-size dolly, our CustomBulk design and engineering team is available to assist you.

In conclusion, bulk container dollies are an essential tool for optimizing material handling operations. With enhanced mobility, efficient space utilization, time and labor savings, and versatility, dollies can significantly improve the efficiency and convenience of your workflow. Consider investing in quality bulk container dollies to enhance your material handling processes and take your business to new heights of productivity.

Do you have questions?

For a wide selection of bulk container dollies and other material handling solutions, visit our website or contact us today by calling 513-489-2244 or 1-800-945-8304. Our experts will be happy to assist you in finding the perfect dollies for your specific needs.

What are plastic agricultural bins?

Mon, 19 Jun 2023 20:19:00 GMT

Why choose plastic agricultural bins instead of wood crates?

Agricultural plastic containers and bins are extremely durable, made from injection-molded FDA-approved materials, and are lightweight. The injection molding process eliminates the need for nails, creates smooth, non-porous surfaces, and eliminates the possibility of damaging and contaminating products with splinters. The smooth, non-porous surfaces reduce the risk of bacteria, contaminants, or insects. The vented harvest and solid wall bulk bins are made of 100% polypropylene material, so they are recyclable when they reach the end of their life cycle.

For decades wooden crates and boxes have been the standard for fruit, vegetable, and other food-grade applications. As times have changed and stricter regulations and standards have been put into place, the wooden boxes and crates are being phased out and replaced by plastic, durable agricultural bins .

Are all agricultural bins the same?

There are two types of agricultural bins that are commonly used: vented harvest bins and solid wall bulk bins . Both versions are made from the same injection-molded FDA-approved plastic.

Vented Harvest Bins

Vented harvest containers are constructed with smooth plastic surfaces, which can be easily cleaned to meet strict food safety requirements. The polypropylene construction also ensures the necessary unmatched durability and reliability to handle a variety of produce. Each of our harvest bins features industry-leading venting. Vents in a bin allow airflow through the container to ensure fruits and vegetables are appropriately cooled. Venting also facilitates better storage in controlled atmosphere (CA) rooms for apples and other sensitive produce.

Solid Wall Bins

Solid wall bulk bins are made from FDA-approved plastics, making them ideal for food processing , agricultural , pharmaceutical, wine processing and industrial applications . They are engineered to meet USDA guidelines for sanitation and easy cleaning. Our bulk bins are also durable, splinter-resistant, and lightweight. Reusable bulk bins have non-porous surfaces to limit abrasions and reduce the possibility of unwanted contaminants. Bulk bins come in a variety of sizes to suit nearly any material handling need.

What are the benefits of using vented and solid wall bulk bins?

Temperature controlled

Designed with temperature control in mind, you will not need to worry about your crop overheating in the hot sun during the harvesting process. The light color of the bins reflects sunlight and, in turn, will absorb less heat, which keeps your product from getting too hot. The vented and solid wall bulk bins can also withstand cold temperatures of processing facilities and refrigerated storage.

Secure safe stacking

While harvesting, it is beneficial to be able to stack your full containers on top of one another to save space. The bases of the solid wall bulk bins have feet designed for stacking so that the container is safely and securely stacked on top of the container below without damaging any product. The containers will be able to stack with or without a lid.

Clamshell nesting

When you are finished using vented harvest or solid wall bulk bins for the season, you can easily stack and store the containers when not in use to take up less space at your facility. To maximize your storage space you can use the clamshell method to stack and store the vented and solid wall bulk bins. Place one bin on it's side and place it inside the bottom bin. The top bin is flipped upside down and placed over the nested bin.

Are there other uses for agricultural bins?

Solid wall and harvest bulk bins were created for transporting and storing fruits and vegetables, but they also work well for other food products like fish and meat. Solid wall bulk bins have recently grown in popularity in the aquaponic industry.

Do you have questions?

If you would like to learn more about harvest bulk bins or solid wall bulk bin visit the pages of our website or call 513-489-2244 to speak with an account manager.

Warehouse Optimization: Embracing Industry 4.0 and Returnable Containers

Mon, 05 Jun 2023 19:22:00 GMT

Returnable Containers and embracing industry 4.0 warehouse optimization

The warehousing industry has witnessed a significant transformation in recent years, with the rise of e-commerce, labor shortages, and the constant need for efficiency driving the adoption of new technologies and strategies. High-velocity distribution centers have emerged as game-changer, providing businesses with a competitive edge by streamlining their supply chain operations. This article explores the top trends in warehouse optimization, focusing on the role of Industry 4.0, returnable containers , totes, and pallets in shaping the future of distribution centers.

High-Velocity Distribution Centers

Traditional warehouses are evolving into high-velocity distribution centers prioritizing speed, efficiency, and adaptability. These centers are designed to handle the increasing demand for fast order fulfillment, driven by the growth of e-commerce and changing customer expectations. To stay competitive, businesses must invest in warehouse optimization, leveraging the latest technologies and strategies to improve their operations.

Industry 4.0: The Future of Warehousing

Industry 4.0 has become a key driver of warehouse optimization as businesses look to adopt advanced technologies to streamline their operations. This new industrial revolution is characterized by the integrating of the Internet of Things (IoT), Artificial Intelligence (AI), robotics, and other digital technologies into the warehouse environment. This integration enables the creation of adaptable systems that can work alongside humans, enhancing productivity, accuracy, and overall efficiency.

Warehouse Automation

One of the most significant trends in warehouse optimization is the adoption of warehouse automation technologies. Automation helps businesses overcome labor shortages, reduce errors, and increase throughput. Some of the most common warehouse automation technologies include automated storage and retrieval systems (AS/RS), robotic picking systems, and autonomous mobile robots (AMRs). These technologies work in tandem with warehouse management systems (WMS) to optimize inventory management, order fulfillment, and overall warehouse operations.

Human-Robot Collaboration

As warehouses adopt more automation technologies, the role of human workers is also evolving. Human-robot collaboration is becoming increasingly important in warehouse optimization as businesses strive to balance the benefits of automation with the need for human oversight and decision-making. Robots and humans can work together to perform tasks more efficiently, with robots handling repetitive tasks and humans focusing on tasks that require critical thinking and problem-solving skills.

Warehouse Management Systems (WMS)

Warehouse management systems (WMS) are crucial in warehouse optimization, providing businesses with the tools to manage inventory, track orders, and plan efficient workflows. Advanced WMS solutions leverage AI and machine learning to optimize warehouse operations, helping businesses make data-driven decisions that improve efficiency and reduce costs.

Internet of Things (IoT)

The Internet of Things (IoT) is another key component of Industry 4.0 that is transforming warehouse optimization. IoT devices like sensors and RFID tags can be integrated into warehouse operations to collect real-time data on inventory levels, equipment performance, and environmental conditions. This data can be used to optimize warehouse processes, monitor equipment health, and improve overall efficiency.

The Role of Returnable Containers, Totes, and Pallets in Warehouse Optimization

Returnable containers , totes, and pallets play a critical role in warehouse optimization, as they help businesses reduce waste, lower costs, and improve efficiency. These reusable packaging solutions are designed to be used multiple times, offering several advantages over single-use packaging materials.

Reducing Waste and Environmental Impact

One of the primary benefits of returnable containers, totes, and pallets is their ability to reduce waste and minimize the environmental impact of warehouse operations. By replacing single-use packaging materials with reusable alternatives, businesses can significantly reduce the amount of waste they generate, lowering disposal costs and reducing their carbon footprint. At RPP Containers we purchase and recycle HDPE plastic unwanted and broken plastic bulk containers.

Lowering Costs

Returnable containers , totes, and pallets can help businesses lower their packaging costs. While the initial investment in reusable packaging may be higher than in single-use alternatives, the long-term cost savings can be significant. Reusable packaging solutions are designed to be more durable and can be used for many cycles, reducing the need for frequent replacements and lowering overall packaging costs.

Improving Efficiency

Reusable packaging solutions can also contribute to warehouse optimization by improving efficiency in several ways. Returnable containers, totes, and pallets are often designed with standardized dimensions and features, making them easier to handle, stack, and store. This standardization can help businesses optimize their warehouse layout and streamline the material handling processes.
Returnable containers, totes, and pallets can be integrated into automated warehouse systems, allowing them to be easily tracked and managed. RFID tags and IoT devices can be attached to these reusable packaging solutions, providing real-time data on their location, contents, and condition. This data can be used to optimize inventory management and order fulfillment processes, improving overall warehouse efficiency.

Conclusion

Warehouse optimization is a critical factor in the success of modern distribution centers as businesses strive to meet the demands of a rapidly evolving market. The adoption of Industry 4.0 technologies, such as warehouse automation, IoT, and AI, is transforming the way warehouses operate, enabling the creation of high-velocity distribution centers that prioritize speed, efficiency, and adaptability.
Returnable containers, totes, and pallets are crucial in warehouse optimization, helping businesses reduce waste, lower costs, and improve efficiency. By embracing these reusable packaging solutions and investing in the latest technologies, businesses can create a more sustainable, efficient, and competitive warehouse environment.

Do you have questions? Do you have questions about Reusable Bulk Containers ? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

Why Choose a Vented or Solid Bulk Bins for Food Products

Mon, 08 May 2023 16:26:00 GMT

Why choose vented and solid bulk bins instead of wood crates?

RPP Containers carries a variety of products used in food harvesting and processing . These containers are designed to replace legacy wood crates and represent a long-term solution that’s easy to clean, store, reuse, and ship. The two main categories of these products are vented harvest bins and solid wall bulk bins . Injection-molded from FDA-approved materials that are both durable and lightweight, they are safe for use with food products. If you have limited space, our containers are the most efficient way to store and transport produce. Another storage aspect to consider is that these products are designed for efficient clamshell stacking – significantly reducing the space they occupy while empty.

Efficient clamshell storage

Vented Harvest Bins

Vented harvest bins have a smooth plastic surface that can be easily cleaned and sanitized to meet strict food safety requirements. Vents in the sides of the bin allow for temperature control during the harvesting process. They are resistant to moisture and temperature changes, making them ideal for use in a variety of applications such as tomatoes, strawberries, or peppers. They're also more cost-effective than wooden crates or boxes since they are far more durable.

Vented harvest bins are commonly used for harvesting fruits and vegetables. They're also known as "vented silos," as they allow air to flow through the bin, which makes them more efficient at cooling down produce during hot weather.

Solid Wall Bulk Bins

Solid wall bulk bins are also made from FDA-approved plastics and engineered to meet USDA guidelines for sanitation and easy cleaning. The smooth non-porous surfaces reduce the risk of bacteria, contaminants, or insects getting into your food supply. These products can be used to store and transport large amounts of produce, making them ideal for farmers who want to store their harvest before selling it in local markets or at a farmers' market.

When selecting a bin, consider the type of produce being stored, such as vegetables or fruit. The size of the bin needed will depend on the weight and number of items to be stored, as well as the environmental conditions where it will be used.

For Example:

If you're storing large volumes of lightweight produce like broccoli or lettuce that can easily be crushed, then a solid wall bulk bin would be the best option available – far superior to a wood crate or box.

If you need to store large amounts of heavy produce like apples or pears without crushing them against each other during transport from field to storage facility (or vice versa), then consider using a solid wall bulk bin.

In conclusion, vented harvest bins and solid wall bulk bins are an ideal solution for food-grade applications, offering durability, lightweight construction, and easy cleaning/sanitizing. They are always going to be more cost effective than wooden crates and boxes that need to be replaced frequently.

Do you have questions?

If you have any questions about the products that RPP Containers offers or would like to have a more in-depth discussion, please contact us through the website or call our customer service line. Thank you for your time!

How to store and dispense golf balls - The custom hopper bottom solution

Tue, 18 Apr 2023 15:01:00 GMT

The Challenge: How to store and dispense golf balls

RPP Containers stocks a selection of standard hopper bottom containers used in agriculture, manufacturing, and storage. These products are well-established in the market and have a proven reliability and quality track record. Hopper containers are partially collapsible bins with a base designed to allow material flow using a manual slide gate.

The Requirements

Collapsibility enables more efficient shipment between vendors and customers when returning empties, not to mention there is less space wasted stowing bins during the off-season. One should also consider that these products are fully recyclable once they reach the end of life – making them a green solution for any business looking to upgrade its current process.

Our standard sizes of hopper containers come in 57” x 45” and 45” x 48” footprints. For the 57” x 45” specifically, different heights are available depending on the volume needed. You can expect longevity with any of our hopper containers since they are weather resistant and thus suitable for outdoor conditions.

The Solution

The Results

This design primarily focuses on using the small format 30” x 32” x 39” bulk container to emulate the function of a side-discharge hopper container. Being able to unload quickly but in a controlled manner was also a key feature.

Product flow is controlled by a manual slide gate gravity fed from a padded metal funnel insert set to an angle toward the opening. The padding is important since direct impact with the steel floor can damage golf balls easily. In addition to these characteristics, this container is collapsible to a height of just 13.8”, making for a low profile when not in use.

The slide gate also serves as a viewing window allowing users to see inside without having to unstack or remove the cover. This gate is fully functional while containers are stacked. Underneath this container is a heavy-duty steel dolly which will grant mobility without needing a forklift or pallet jack. Up to two containers can be stacked on a single dolly, even when loaded with 1,500 lbs. each.

Custom containers like these can be used in various applications or modified for additional characteristics. The goal of any custom project is to help improve both safety and efficiency in operator workflow. This example allows products to move without heavy equipment such as a forklift or crane and is fully recyclable once it reaches the end of life.

Do you have questions?

Do you think a custom hopper bottom or another custom bulk container will be the solution to your application? Contact one of our knowledgeable account managers today. Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST.

Keeping a fragile, large rollable piece of equipment immobile and protected during transport - How a custom bulk container was the solution!

Tue, 11 Apr 2023 12:24:00 GMT

The Challenge: How to protect, transport, and unload a large object attached to a rolling cart?

Our customer came to us with a vision for their unique application. They had a very expensive item to be stored on a rolling cart during storage and transit. The initial problem that they were running into was that there was not a container large enough to fit their item + cart. Not only was the sizing an issue, but they also needed to ensure their cart could roll onto the container instead of loading it with a pallet jack or forklift. Another request was that they needed the cart to be immobile during transit, including over the road and on the sea, so we needed to add some type of frame to assist with this.

The Requirements

Since the item was on a rolling cart and lifting the cart with a pallet jack or forklift was not an option, we needed to ensure the container accommodated an entry fit for wheels. Since all our containers have a built-in pallet on the base about 6” high, we needed to modify our standard base.

Another requirement that our customer had was that the cart needed to lock in place inside the container to avoid movement while being stored and transported.

After the first prototype of the container, the customer noticed that their team was lifting the lid on one long side and then pushing it off to the opposite side. Since the lid was so heavy, it was causing immediate damage as it hit the ground, but there was no effective way to remove it with just a couple of people.

The customer also noticed that the lid would not stay put when the container and lid were in transport, especially on a boat. They needed a solution to keep the lid on the container, but our standard locking latches stuck out too far on the sides of the container, which could potentially cause the latches to rip off if anything slid up next to the container.

The Solution

The Results

The container has been proven to hold up year after year and is not only outperforming their previous process, but it continues to save them money and protect their products.

Do you have questions? If you need help with a challenge within your packaging process, please reach out to RPP Containers sales team who can help you find the best solution to your specific needs. You can chat live through our website Monday - Friday 8 am - 5 pm or call 513-489-2244 to speak with an account manager.

How do CenterFlow Seed Boxes Save you time and money?

Fri, 31 Mar 2023 14:21:00 GMT

CenterFlow Seed Boxes Sacks the competition

Modern and efficient, CenterFlow Seed Boxes are a convenient and effective solution for storing, handling, and transferring seed, grain, pellets, resins, powders, and other flowable materials. The construction from high-density polyethylene means the CenterFlow hopper bottom will not rust, peel, or splinter and can handle thousands of pounds per load. The smooth, funnel-shaped interior has a 35˚ angle that ensures a steady flow of product. CenterFlow Seed Boxes allow you to maximize your time by making it simple to monitor the amount of flowable materials when you need it with the adjustable slide gate allows one person to safely empty the hopper's contents in as little as 30 seconds. The versatile CenterFlow hopper bottom can be used in various applications, including agricultural settings for seed and grains or in an industrial application to store and dispense resin, pellets, and powders.

Traditional storage - Inefficient and not ecofriendly

Traditionally corn, grain, resin, seeds, powders, and other flowable materials would be stored and transported in a poly-woven super sack on a wooden pallet. Over time, the lateral pressure of flowable materials causes the super sack sides to bow, making stacking them unstable, only allowing them to be stacked two high and often causing them to topple over in storage. Poly-woven bags like super sacks are prone to cuts and punctures, which can cause major safety issues and the loss of product and money when the material can leak out. Most poly-woven bags can only be used a limited number of times before they must be disposed of and replaced, making it an unsustainable non-eco-friendly option.

The right size for your application

DuraGreen CenterFlow hopper bottom containers are available in four heights using the 9" collar. The small CenterFlow hopper bottom is 57" x 48" x 32" and can hold up to 1,000 lbs. of product. Adding the 9" extender ring to the small 57" x 48" x 32" hopper bottom, you get the 57" x 48" x 41" medium CenterFlow hopper bottom. The medium 57" x 48" x 41" hopper bottom has a capacity of 1,500 lbs. The 57" x 48" x 65" is the large CenterFlow hopper bottom, is the standard industry size and can hold up to 2,500. The large CenterFlow hopper bottom is the standard top and bottom ring without the 9" extender ring. The extra-large 57" x 45" x 74" CenterFlow hopper bottom is the 57" x 45" x 65" large CenterFlow hopper bottom with the 9" extender ring added to it. The extra-large 57" x 45" x 74" CenterFlow hopper bottom can hold up to an incredible 3,000 lbs. of product. Suppose you currently own either a 57" x 48" x 32" or 57" x 48" x 65" CenterFlow hopper bottoms. In that case, you can purchase the 9" extension ring separately to add additional height to your hopper bottom container.

Safety first

Not only are the CenterFlow hopper bottom containers extremely efficient they are enhanced with special safety features:

Secure-Fitting Lid – The lid features reinforced ribbing and corner stacking supports. The dome shape helps drain water from the top surface and provides extra protection against contaminants.

Safety Latches – Latches lock the ring securely to the base.

Adjustable Slide Gate – The slide gate allows one person to control the flow of contents safely.

Four-way Forklift Access – Allows entry from all sides for secure and efficient handling.

Corner Hit Plates – Corner hit plates are made from galvanized steel and deflect forklift tines.

Efficient nesting storage

The CenterFlow hopper bottom is extremely efficient for storing and transporting products, but it is uniquely designed to maximize storage space by at least 40%. When empty, the CenterFlow Hopper Bottoms also can be "nested" to save even more space and helps to reduce the cost for them to arrive to you, and increases the return ratio if you ship them in a closed-loop system. The top half or ring of the hopper is pulled away from the bottom, flipped 180 degrees upside down, and reattached over the bottom section, reducing the overall height while still allowing it to be moved with a forklift.

When the CenterFlow Seed Box ships to you, it will be fully nested to reduce the space needed to ship. Even when fully nested, the seed box hopper bottom can be easily moved with a forklift and unloaded from the truck. They will have to be assembled to use. Luckily, it isn't too complicated, but you will need another person to help you get it into the correct position. When you remove the lid, you should see four crossbars running across the top of the opening, and the eight latches will be right below the top ledge. Straight down from the latches, you will find secure handholds at the top of the fork pockets. Utilizing these, you can lift the ring up and off the bottom section, separating the two pieces. With specialized forklift attachments, the process of assembling and nesting CenterFlow Hopper Bottoms can be safely and easily automated.

With the two parts disconnected, you have to rotate the ring around. Another set of handholds is at the top of this section, near the latches. These will help with the transition of the top half. Taking your time and being careful, pivot the piece so the crossbars are on the bottom. Set the section, keeping the long side with the long and short side with the short on the lower half. An indentation along what is now the bottom will sit over the base holding it in place.

The last thing to do is lock the eight latches, securing the top to the base. The lid can be placed back on top if needed. It is now operational and ready to be loaded. This same technique will work for the 65” and 74” versions.

Secure stacking and space saving nesting

57 x 45 x 32 CenterFlow Hopper Bottom 53' Trailer: 66 units assembled / does not nest Stacking limit: Up to eight high 21.75' / does not nest
57 x 45 x 41 CenterFlow Hopper Bottom 53' Trailer: 44 units assembled / does not nest Stacking limit: Up to six high 20.75' / does not nest
57 x 45 x 65 CenterFlow Hopper Bottom 53' Trailer: 22 units assembled / 44 units nested Stacking limit: Up to four units high 21.25' assembled / up to four units high 12.85' nested
57 x 45 x 74 CenterFlow Hopper Bottom 53' Trailer: 22 units assembled / 44 units nested Stacking limit: Up to four units high 24.25' assembled / up to four units high 15.85' nested

Do you have questions? Do you have questions about CenterFlow Hopper Bottom Containers? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page.

Are you looking to buy 25 Hopper Bottoms or less? For immediate pricing or to purchase 25 hopper bottoms or less, visit our online catalog BulkContainerExpress.com .

What are the standard footprints of Collapsible Bulk Containers?

Mon, 27 Mar 2023 14:35:00 GMT

The eight standard footprints of Collapsible Bulk Containers

RPP Containers started with collapsible bulk containers , and they have been one of our top-selling styles since we have been in business for the last 25 years. With growing popularity over the years comes different needs and more sizes offered throughout the market. At RPP, we aim to ensure that we meet each customer’s needs with their specific applications and products, so they don’t need to look elsewhere. This is why we carry eight different industry standard footprints of the collapsible bulk containers; they are the 30” x 32” , 40” x 48” , 45” x 48” , 57” x 48” , 65” x 48” , 70” x 48” , 78” x 48” and lastly, 90” x 48” . Each footprint deserves a separate description, which I will detail below.

30 x 32 Collapsible Bulk Containers

We offer a 30” x 32” collapsible bulk container starting with our smallest footprint. This size comes in two standard heights- 25” tall and 34” tall. Although this is the smallest footprint we offer, these sturdy containers can are still rated to hold up to 2,000 lbs. They are ideal for storing and handling various parts that otherwise may not work in a larger container. With them being on the smaller side, they are a great option when trying to conserve warehouse space or cut down on shipping costs. We primarily see these containers used in applications pertaining to the automotive industry, WIP applications, tradeshow storage, etc.

40 x 48 Collapsible Bulk Containers

The next size up in the collapsible bulk container sizes is the 40” x 48” . This was the original standard footprint for bulk containers because it was also the standard size of corrugated gaylords and wooden pallets. The 40” x 48” footprint comes in several different standard heights- 25”, 34”, 39”, and 46”. Each height also comes in different weight ratings, capacities, etc., so they appeal to various applications. A huge benefit to using a 40” x 48” footprint is that they are the most efficient footprint for shipping on a 53’ tractor trailer. Their footprint is the most compatible with a standard truck, cubing it out efficiently and cutting down on wasted cargo space.

45 x 48 Collapsible Bulk Containers

Going up the ladder, the next size in the lineup is 45” x 48” . This footprint has become a favorite and is deemed the US industry standard for collapsible bulk containers. We offer this footprint in several different standard heights, including 25”, 34”, 41”, 42”, 44”, 50”, and 51”. This size created a perfect combination of capacity, weight rating, and shipping efficiency. It also is large enough to hold big items but small enough to fit inside a warehouse without taking up too much space.

57 x 48 Collapsible Bulk Containers

We are moving onto extended-length containers, with the first mentioned being the standard 57” x 48” . This container is offered in two standard heights- a 34” and a 44”. This is a great option for people needing something larger than a 45” x 48” but smaller than the other extended-length containers. Please note these sizes are typically a minimum truckload quantity to order.

65 x 48 Collapsible Bulk Containers

The next extended length option is a 65” x 48” . We offer this footprint in the following standard heights: 25”, 34” & 44” & 50”. Like the 57” x 48” container , some also require truckload quantity minimums, but we tend to have the 34” height available at all times in both new and refurbished. This is probably our top seller footprint as far as extended-length containers go.

70 x 48 Collapsible Bulk Containers

The next extended-length collapsible bulk container we carry is a 70” x 48” . We offer this footprint in the following standard heights: 25”, 34”, 44” and 50”. Like the 57” x 48” & 65” x 48” containers, some of these sizes require the minimum truckload quantities, but we tend to stock the 34” height. We usually stock them in new, and we always get them refurbished when available!

78 x 48 Collapsible Bulk Containers

Bumping up a size, we have a 78” x 48” footprint , offering a 34” height. This is a best-seller, so we stock this size to keep it on hand for immediate needs. Another size that customers love because of the length and the amount of storage they get inside!

90 x 48 Collapsible Bulk Containers

Lastly, the 90” x 48” collapsible bulk container option is available. This is our largest standard footprint. This size is achieved by welding 2 of our standard 45” x 48” containers together. We offer the standard 34”, 42” and 50”. We make some of these containers in house and try to stock them as much as possible. These are specifically designed to hold long parts, multiple parts, etc., and do extremely well with many of our customers.

All eight standard collapsible bulk container footprints are equally important and provide different qualities to each application and situation. If you want to learn what collapsible bulk container works best for you, please call our main line and talk to a salesperson to help you further!

What is a double barn door container?

Thu, 23 Mar 2023 12:11:00 GMT

The Challenge: How to access products in a bulk container from both sides of an assembly line?

Our customer was having issues with their assembly line system. The containers they were using had drop doors for easier access into the container. Still, the workers loading and unloading the containers were experiencing difficulties reaching all the way to the bottom of the container as the drop doors were only half the height of the wall.

The container was loaded with cans of animal food along with heavy bags of litter and animal food, so when the heavier bags were at the base of the container, workers injured themselves trying to lift the bags up and over the drop door opening. The customer needed direct access to the base of the container and liked the idea of a barn door container, but our standard barn door container would not suffice as they needed access to two sides of the container, not just one. Another concern was that if the container was fully loaded and a worker opened a barn door, the items would fall out if they had shifted during transit, potentially causing injury.

The Requirements

The container needed to have access to the base of the containers on two parallel sides so that the workers could load and unload from both sides, making their process quicker and more efficient. They also needed the entire side of the container to be open and accessible, not just a portion of it. They did not want any walls or doors blocking or obstructing the entryway of the container while loading and unloading, which meant the existing drop doors would not work.

The customer had also requested that the barn doors have two half doors on each barn door so that the bottom half barn doors could be closed while the top half barn doors were open and vice versa to help prevent any items falling out when loading and unloading the top portion of the container.

The Solution

We initially created a 45” L x 48” W x 34” H container that had two barn doors on each 48” W. Each barn door also had two half-size barn doors giving it the capability to open just the top half of the wall, just the bottom half of the wall, or you could lock the half-sized doors back together and use them like a standard barn door container where the wall is made into two doors, and they open outward.

The initial prototype posed a few issues. Though the barn doors were great, they did not stay open during the loading and unloading process. We made a quick update and added piano hinges to the barn doors so that the doors could open and fold back onto the 45” sidewalls to ensure they were out of the way of the workers and the loading and unloading process. We also included magnets on the outside of the 45” sidewalls and on the outside of each barn door so that when the barn doors were open, the magnets would meet keeping the doors open until pulled shut. The customer also had us change to a standard barn door container instead of having half barn doors on each standard barn door. The half barn doors did not pose an issue, but the customer decided that their packing process would change instead of changing the design of the container.

After the customer’s testing process, the final product is exactly what the customer was looking for, making their assembly line issues disappear. The customer is now confident in their assembly line process, knowing their workers are safe loading and unloading. It will also be a quicker and smoother transition into the next phase of their assembly.

Do you have questions?

If you need help with a challenge within your packaging process, please contact the RPP Containers sales team, who can help you find the best solution to your specific needs.

What types of Bulk Containers do RPP Containers specialize in?

Mon, 13 Mar 2023 12:56:00 GMT

What are the five types of bulk containers?

The word container can mean anything from small plastic containers you put your leftovers in or sea containers that you ship across seas or even build homes out of! However, RPP Containers has a specific niche, focused solely on Bulk Containers. This is a category that consists of containers in the pallet size range. They ship freight and can hold large amounts of weight. There are multiple styles and types of bulk containers along that spectrum, and we stock and specialize in five different kinds to ensure we reach every industry we can. We focus on the collapsible bulk containers, fixed-wall, solid wall bulk bins and harvest bins, pallet packs, and hopper bottoms. Below is a brief overview of each type.

Collapsible Bulk Containers

Collapsible containers are the most popular container we specialize in and the ones that brought us where we are today! We stock eight different footprints in the collapsible container category, each with various sizes. Because the collapsible containers gained popularity over the years, we have been able to also stock these in refurbished. We can cover just about any need and price point with the sizes and prices we offer on collapsible containers. Keep in mind- if you need a specific size that does not fall under the “standard” sizing, we can customize collapsible containers as well.

Fixed Wall Containers

Fixed wall containers are very similar in appearance and functionality to collapsible containers, but the main difference is that they do not collapse for a good reason! Fixed wall containers are designed more towards the use of smaller, heavy parts. Whether storing or shipping them, fixed wall containers are more rigid and do not have seams that allow for heavier-duty applications. Fixed wall containers also tend to be shorter in height- up to 25” to accommodate their purpose of being able to hold smaller, heavier items.

Solid Wall and Harvest Bulk Bins

Bulk bins come in standard sizes and act as fixed-wall containers because they do not collapse. They are designed this way because, for the most part, their intended use is to be utilized within the agricultural and food industries and for liquid applications. Bulk bins come in three different forms- solid wall (liquid tight), FDA approved/Non-FDA approved, and last but not least, vented harvest bins. Each form provides a different need for a different application.

Pallet Pack Containers

Pallet pack containers are the cousin of corrugated gaylords. They grew from that idea, but the pallet pack kit created a longer life span than standard corrugated gaylords and replaced the one-way, disposable packaging theme. They come in three separate parts- a plastic top, a plastic pallet, and sleeves. These containers offer a corrugated sleeve and a plastic sleeve- both are excellent options, but the corrugated can hold more weight, and the plastic holds up better outside, in the elements, etc. These offer a lightweight, easy assembly option but can still hold large amounts of weight.

Hopper Bottom Containers

Our hopper bottom containers are industry standards- specifically designed for the agricultural industry. We carry two different versions with multiple height options and weight ratings. We are here to appeal to as many industries and applications as possible!

Do you have questions? With so many different container niches, RPP Containers focuses on bulk containers . Please get in touch with our sales line 513-489-2244 or your personal sales rep to learn what bulk containers work best for you.

What are the most common shipping Services and Fees?

Tue, 07 Mar 2023 20:35:00 GMT

Common Shipping Services and Fees

RPP Containers and Bulk Container Express have partnered with industry-leading freight providers to ensure fast and accurate delivery of our customer's orders. With a truly national delivery footprint and over 350 state-of-the-art terminals across the country, FedEx Freight Priority provides accurate online end-to-end tracking and shipment visibility. RPP Containers and Bulk Container Express proudly provide unsurpassed efficiency and impeccable delivery time frames to ensure customer satisfaction.

By partnering with industry-leading freight providers, RPP Containers and Bulk Container Express are able to pass on significant discounts to our customers and ensure the highest level of customer service. Our main distribution warehouse, centrally located in Cincinnati, OH, has standard transit times that range between 2-5 business days, and 80% of the US population falls within the 3-day transit area, including New York, NY – Orlando, FL – Dallas, TX – Fargo, ND – Denver, CO.

When customers check out on our E-commerce website Bulk Container Express , it will prompt them to choose their type of delivery, either residential or commercial shipping, plus a special service if needed. Special delivery services offered by Bulk Container Express include Residential Delivery, Lift-gate Service, and Limited Access Delivery. Special services are not mutually exclusive, and a combination of services may be necessary to ensure the proper delivery of your order. Here is a link to all of Bulk Container Express shipping options .

Commercial Delivery

For most LTL carriers, many of our deliveries are likely business-to-business (B2B), home offices, eCommerce warehouses, and 3rd party logistic centers. Now freight shipping is becoming ever more prominent in residential settings. The freight company will expect the recipient to unload the products from the truck when it arrives at the delivery address. A loading dock, forklift, or pallet jack may be required. Suppose the recipient does not have a loading dock or equipment to unload the order from the delivery vehicle. In that case, selecting a special delivery service (lift-gate) in addition to standard shipping charges may be necessary.

Residential/Farm Delivery

LTL carriers classify residential delivery locations as private residences, apartment complexes, businesses located at a private residences, and farms. Plus, if the location is not designed to accommodate 53’ freight trucks. Carriers justify residential fees based on the fact that residential streets are narrower and more difficult to maneuver. If your destination qualifies as” Residential” it is necessary to select the proper service level during checkout to ensure receipt of the order.

Limited Access Delivery

Limited access would be classified as storage units, churches, synagogues, temples, schools, commercial establishments not open to the walk-in public during normal business hours (gates or guard shack), construction sites, fairs or carnivals, prisons, military bases/installations. If your delivery falls under limited access, additional coordination between the customer and the freight company will be required. An additional fee must be collected for the order to be properly delivered.

Please keep in mind the carrier has the final word on these issues and the charges can rarely be disputed.

Frequently asked questions from customers

Q: My shipping location receives 53’ freight truck all the time plus has no heavy traffic or restrictions. Can we remove these charges?

A: We receive this question a lot from our customers, but the answer is no. As mentioned above, LTL carriers have the final say on what is or is not a residential location, and sometimes with borderline cases, it is best to check with our knowledgeable team here at Bulk Container Express by giving us a call or contacting us via online chat feature.

Q: I forgot to include the residential service on my sales order. What’s the worst that could happen?

A: If you’ve placed an order without requesting a residential service for delivery, and the shipment has not yet been picked up, you can fix this by contacting our team here at Bulk Container Express. We will gladly help revise your quote/sales order and additional pricing. As long as the new paperwork is used, the carrier should have all of the relevant information and there should be no issues.

If you’ve forgotten to let us know, and the carrier thinks they will be delivering to a business with a dock instead of a residence, this could lead to issues such as missed deliveries. The freight company will dispatch a 53’ truck that is too large to access the delivery location, which can result in delays, avoidable extra charges, and needless headaches. These re-delivery fees are billed directly to the customer not to Bulk Container Express.

Bulk Container express realizes that residential charges are an inconvenience to you, the customer. For this reason, we will select notify before delivery to make sure the delivery goes with as few delays or hiccups as possible. If you need to set an appointment, we can arrange for that too.

Do you have questions?

In conclusion, shipping costs are determined based on the order's size, weight, and destination, along with any additional service charges necessary for delivery. Shipping charges may be estimated prior to placing an order. Don't hesitate to reach out by phone, email, or chat if you have questions pertaining to your delivery location.

4 easy steps to recycling your bulk containers with RPP Containers

Tue, 28 Feb 2023 17:10:00 GMT

RPP Containers makes recycling your bulk containers easy!

RPP Containers’ lines of reusable plastic collapsible bulk containers are designed to offer a long service life and last for years of industrial use. Over time however, your bins may get damaged by a forklift or during shipping, but that is where the 100% recyclability of our bins helps give even more added value to your DuraGreen collapsible bulk containers . In just a few easy steps, RPP Containers can help you responsibly recycle the broken bins in your fleet and, in some instances, even repair your broken bins to extend their life further.

Step One - Refurbishing or Recycling

Step one for refurbishing and recycling your bulk bins is simply segregating your damaged or broken bins to accumulate enough units to make the inbound shipping to RPP Containers more economical. Once you have bins ready to ship, we can coordinate everything so our team is ready to receive and inspect your containers. You will be provided with a per lb. scrap price for the HDPE material and given a preliminary credit memo with an estimated value for your broken bins.

Step Two - Bulk Bins have been received

Once your bins have been received, step two is for the RPP recycling team to inspect and weigh the broken and damaged containers. Our team will make deductions for dunnage, metal, and water and can also set aside bins that might be eligible for repair rather than just recycling. In some instances, our team will be able to salvage certain components from different containers and combine them to rebuild some of your units. RPP Containers will ensure that any refurbished bins we build from salvaged parts are 100% fully functional and structurally sound. Anything that would pose a possible usability or safety concern will be placed in the recycling material pile.

Step Three - Inspection and Weighing

After inspecting and weighing your material, step 3 is to review the receiving report, which will break down the lbs. of plastic and the number of salvageable units. After review, our team will grind up the broken bulk containers into small pellets to reuse the material in future container molding. RPP Containers can grind millions of pounds of HDPE per year, which equates to tens of thousands of collapsible bulk containers. We are equipped to responsibly recycle your fleet, regardless of size.

Step Four - Payment

Step 4 is payment. Most of our customers decide to apply the credit generated from recycling their bins to purchase new DuraGreen collapsible plastic bulk containers or to purchase some of our refurbished RefurBest containers. If your plans change and you do not require replacement units, RPP Containers can also pay out the value of the credits via bank transfer.

RPP Containers' commitment to sustainability

RPP Containers make recycling your plastic bulk containers at the end of their usable lifespan as easy as possible. This can help keep your replacement costs down and can help reduce your company’s carbon footprint. You can also rest easy knowing that our process will keep broken bins from ending in landfills. Your decision to recycle your bins, along with the same decision by other customers, has helped RPP Containers save over 1.5 million cubic feet of landfill space since 2018.

6 Bulk Containers Features and Benefits

Mon, 20 Feb 2023 17:54:00 GMT

What are 6 features and benefits of bulk containers?

Reusable plastic bulk containers have revolutionized material handling. RPP Containers and Our Team are here to help you and your company!

In almost all cases, reusable, collapsible bulk containers reduce cost, better utilize space, and improve environmental impact compared to expendable packaging. They stack securely, protect what's carried inside, and, when not in use, can be collapsed to a fraction of their height. Additionally, they can be used to move or store raw materials, parts assemblies, industrial parts, and all types of commercial products. These material handling containers are recyclable, made for the circular economy, and have a very low carbon footprint due to their reusability. These collapsible storage bins are engineered using high-grade plastics such as HDPE and high-impact polypropylene.

Here's six of the many benefits and features:

Engineered with high-density polyethylene (HDPE)

High-impact polypropylene material enables our plastic bulk containers to withstand harsh handling and conditions. Another plus is that it adds extra protection for parts and products within your facility and in transit.

100% Recyclable Material

These reusable HDPE bulk containers can be recycled and made into new containers. Fun fact, some bulk containers are made with recycled HDPE. RPP Containers has a program for our customers to recycle old bulk containers , which keeps them out of landfills. Contact us today if you have unused HDPE bulk containers you would like to recycle.

Designed to be stacked

Our bulk containers can be stacked up to six high when collapsed. These containers can also be stacked when used, but stack ratings will vary depending on what you put inside the bins and how the weight is distributed. This is a plus to save on warehouse space and maximize out a 53’ truck when shipping.

Collapsible

Bulk containers can collapse and stack when not in use. Meaning you can maximize your warehouse space.

Customization

Our bulk containers can be customized for specific applications , parts, and products. We have a wide range of available options. Options include:

Drop doors for easy part or product access.
Custom labels.
Other identification systems to optimize material handling.

We offer custom dunnage to protect cargo, dollies to ease the movement of bulk containers in a work area, removable walls or barn-doors for greater flexibility in your material handling system, solid or vented decks, covers, and more. Custom lengths, widths, heights, removable walls and doors, and locking mechanisms – RPP containers can do it all. We even can make containers with custom feet to fit stock pickers.

Do you have questions? Do you have questions about bulk containers and the benefits they have for your application ? If you have questions call us at 513-489-2244 or contact us and send us a message.

The 4 Popular Bulk Container Modifications

Mon, 13 Feb 2023 16:28:00 GMT

The 4 most common bulk container modifications

RPP Containers offers a wide variety of reusable plastic bulk containers . With our range of sizes, weight capacities, and container options we can usually help find the perfect bulk bin for your application. Sometimes, however, your application and bin needs can be more specialized and require modifications to our bins to make them your perfect solution. The following are the four most common bulk container modifications .

1 - Custom Height Containers

Our standard bulk containers are available in heights of 25”, 34”, 42” and 50”. Over the years, these heights have shown to work for most of our customers. However, if you have extremely dense products or large, awkward parts, we can customize these heights to work specifically for you. With our line of fixed wall bulk containers, we can customize the height of your container from 8-24 inches tall for extremely dense loads like bearings or engine blocks. For larger awkward items like columns or display stands, we can use our modular bulk containers to extend the height of our 45x48 bins by 7” and 10” increments.

2 - Lockable lid containers

The standard bulk container lid simply sits on top much like a shoebox lid. These lids do not add any structural integrity to the bins, they simply function as dust covers. Over the years, we have had customers ask for lockable lids for security or tamper-evident seals so they can make sure contents aren’t disturbed during transit. For lockable lids, we can use hasps along with D-rings that allow for the use of padlocks or combo locks. For a tamper evident seal, corresponding holes can be drilled into the bins and lids to be used with zip ties or tamper evident tags.

3 - Removable wall containers

The variety of our DuraGreen collapsible plastic bulk containers have drop doors on the long sides of the bin for easy access. These doors tend to be around 1/3 of the full height of the container and make it easier to load and unload products from the bins. For certain awkward or heavy products, it can be difficult to lift those items high enough to get over the standard drop door. On many of our containers we can modify the sidewall of the bins to allow for one wall to be removed to allow for easier loading and unloading of products. This process normally leaves around a 2–4-inch lip from the bottom of the container, but still vastly increases accessibility to the bin.

4 - Full side access containers

If the 2-4-inch lip on the bottom of the container creates issues for your particular use case, we can also modify most of our containers to have full side access. This modification removes an entire side wall all the way down to the inside floor of the container. This allows items to be forklifted directly into the bin. Full side access containers tend to use a metal frame to keep the side walls rigid which renders them non-collapsible.

Do you have questions?

RPP Containers Celebrates 25th Anniversary

Tue, 07 Feb 2023 13:32:00 GMT

RPP Containers Celebrates 25th Anniversary

Cincinnati – February, 7th 2023 – RPP Containers® , a leading custom manufacturer, stocking distributor, and recycler of reusable plastic bulk containers, is celebrating its 25 ^th anniversary with a $250,000 donation for the education of over 1,000 students in Sub-Saharan Africa.
Over the past few years, RPP has been working with the Society of Jesus-East Africa and the Jesuit Refugee Service-Eastern Africa to identify and pay the school fees for the neediest students in several different countries. This year, its 25 ^th anniversary year, RPP has committed to pay the school fees for over 1,000 students that attend primary and secondary schools, in 28 different schools, in 10 different African countries. These Jesuit schools not only provide the students with a top tier education, but also one to two meals per day and a path for future advancement out of poverty.
Scott DeNoma, the Chairman and Co-Founder of RPP Containers, put it this way, “Once you know how inexpensive it is to provide a student a year of education (average $250), and the huge importance it is for these young individuals, it’s very difficult to ignore. We know that God has blessed RPP tremendously over the years, and it is only fitting that we share these blessings with those less fortunate who could use our help.”

About RPP Containers: RPP Containers, Delivering the Best in Bulk™, is a leading custom manufacturer, stocking distributor, and recycler of reusable plastic bulk containers. RPP’s leading bulk container brand names are: DuraGreen® premium bulk containers, RefurBest® refurbished bulk containers, and CustomBulk® customized bulk containers. In addition, Bulk Container Express® is RPP’s 24/7 online catalog. To learn more visit rppcontainers.com or call 1-800-945-8304.

Bulk Container Dunnage: 6 Interior Packaging Popular Materials

Mon, 23 Jan 2023 17:33:00 GMT

What are the 6 most common materials used for interior packaging dunnage?

What is bulk container dunnage? The word " dunnage " is a term that describes packaging components that fit inside a bulk container . Six popular examples of interior packaging components are blocks, boards, planks, foam, and plastic or metal bracing used to secure, protect, and support parts and products for and during transport.

What are the 6 most common materials used for dunnage?

Several materials can be used to create dunnage. The application's environment, the product's weight, storage time, and type of handling required are all factors considered when designing dunnage and what material or materials are required to give maximum protection to your products.

6 popular materials used for dunnage:

corrugated cardboard/paper
corrugated plastic
foam
solid plastics
fabric
steel and wood

Corrugated Cardboard Dunnage

Corrugated cardboard is a paper-based material and is 100% recyclable. Corrugated cardboard is flexible and strong and is available in single, double, and triple-wall thicknesses. Corrugated cardboard is a lightweight and cost-effective option. Corrugated cardboard is traditionally used for partitions and divider dunnage. Corrugated dunnage keeps the product separated and in place so that during transit product will not move or make contact with other products and cause damage.

Corrugated Plastic Dunnage

Corrugated plastic is durable and reusable, unlike cardboard. Corrugated plastic is designed for repeated use and is resistant to puncture, tearing, and impact damage. Corrugated plastic is moisture resistant and will not mold, mildew, or rust. Corrugated plastic is easy to score, crease, fold, nail, staple, and drill. Corrugated plastic dunnage inserts can be designed to accommodate applications and industries where wood and cardboard can not be used.

Foam Dunnage

Foam can be used as a divider and buffer between products. Foam dunnage is lightweight and provides shock and vibration protection. Foam can be easily cut to fit any shape of a container or product. The application determines the type of foam that is used. With foam being a lightweight material, it cuts down on a container's overall weight compared to other material options.

Solid Plastic Dunnage

Solid plastic dunnage is made from high-density polyethylene, is ideal for heavier parts, has extreme durability, and is ideal for objects with sharp edges or parts. Solid plastic dunnage is used as a buffer between parts, absorbs shock, and is a popular option in the automotive industry. Solid plastic dunnage is weather resistant, will not mold or rot like cardboard or wood, and is 100% recyclable.

Fabric Dunnage

Steel and Wood Dunnage

Steel and wood are often used for blocking and bracing heavy and large industrial parts and components.

Do you have questions?

If you think you have an application that requires custom dunnage , or if you have questions call us at 513-489-2244 or contact us and send us a message.

Four ways to reuse spent grains with bulk bins

Sun, 15 Jan 2023 17:26:00 GMT

What are spent grains?

What are spent grains? Spent grain is a term used in the brewing industry that describes the malted barley and other grains after a brewery has already used it to make beer. Malt is generally made from soaked, sprouted, and dried barley. Once the grain is deemed "spent," it means it can no longer be used to produce more beer.

Where do spent grains come from?

Spent grain is what is leftover after breweries have made beer. Did you know that every six-pack of beer uses approximately one pound of malted barley and other grains? From that one pound of dry malted barley and grain, it produces 1 1/4 pounds of wet spent grains. Every year in the US alone, 20 Billion pounds of brewers' spent grain is created.

Unfortunately, breweries discard most of the spent grain because they have no way to store or efficiently transport it. It is estimated that four million dump trucks of spent grain get wasted by breweries in the US annually.

How to transport and store spent grain?

Once the grain is spent, it can be stored in a DuraGreen FDA-approved bulk bin instead of being discarded. Spent grains contain a large number of proteins, sugars, and minerals that can cause microbial growth if the gain is not refrigerated, frozen, or quickly dried. If the spent grain stays at room temperature too long, it can turn sour. DuraGreen FDA-approved bulk bins can be taken straight into large refrigerated storing areas.

We offer several sizes of solid wall bulk bins that are ideal for storing and transporting spent grains. These solid wall bulk bins are FDA Approved and made from a non-porous material that is easy to clean and won’t breed bacteria.

Four ways to reuse spent grains

Repurposing spent grains has started picking up in popularity in recent years, and below is a list of the most popular uses for spent grains.

1 - Compost

The easiest way to reuse spent grain is to work it into your composting. Spent brewery grain is classified as nitrogenous waste, meaning it is high in green matter such as grass clippings and leaf matter or straw. Remember to use a 2:1 ratio of green matter to brown matter.

A simple way to use spent grains as compost is to put them directly in the ground. Mix the spent grains into the soil of your vegetable gardens and flower beds.

2 - Dog treats

Spent grains can be used as filler for homemade dog treats. HOPS ARE TOXIC TO DOGS , do not use spent grains that have come into contact with hops. Do not make treats from spent grains that were used to make wheat ale . Barley and oats are popular treats for dogs.

3 - Livestock feed

Spent grains are a good source of supplemental feed for animals such as horses, pigs, sheep, cows, and chickens. If the spent grain is wet, it must be used quickly because it will spoil quickly. If the grain is moldy or appears to have turned, do not feed it to your livestock. Put it into compost. Spent grains are not a replacement for traditional feed and should not be the bulk of the animal's feed.

4 - Baking

Did you know that you can use recently spent grains in cooking and baking? The grain can be used wet after most of the liquid has been pressed out of the grain. Wet spent grain can be used in small amounts to add texture and flavor to bread and various baked goods.

Dried spent grains can be dried and ground into flour. Drying spent grain can be done over the course of several hours by using a conventional oven. Spread the spent grain on a cookie sheet with a half-inch thickness. Set your oven's temperature to its lowest setting, around 170°F, and place the cookie sheet of spent grain in the oven. Keep the oven door cracked so that the moisture of the spent grain can escape. Check the progress of the grain every so often to stir the spent grain to check the moisture content and ensure that you are not burning the grain. The objective is to dry out the spent grain without actually cooking it or burning it.

Once the spent grain is dried, it can be milled into flour. This can be done in a grain mill, a standard food processor, or even a coffee grinder. The setting of your machine and duration depend on how fine you want your flour to be. Once you are happy with the consistency of the flour, you are ready to bake.

Do you have questions about solid wall bulk bins?

Solid wall bulk bins are the ideal solution for all spent grain storage and transporting needs. DuraGreen solid wall bulk bins are durable and long-lasting for repeated usage year after year, and they are also recyclable . If you don't see a bulk bin that will fit your specific application, we offer custom solutions . Do you have questions? Call 513-489-2244 to speak to one of our knowledgeable account managers.

Data source: University of Bucharest Romanian Biotechnological Letters (PDF), Wheat ale spent grains dangerous to dogs

What makes Pallet Packs unique?

Mon, 09 Jan 2023 14:20:00 GMT

What is a Pallet Pack Container?

DuraGreen Pallet Packs are unique containers that can be used for many different applications. Each pallet pack container consists of three parts per unit: a plastic pallet, a plastic top, and a sleeve. The sleeve is available in either a corrugated cardboard option or a corrugated plastic option, and there are different footprints and heights available in each size.

The Corrugated Sleeve Option

With a heavy-duty, triple-wall corrugated sleeve, the corrugated cardboard sleeve can hold twice as much vertical weight as the corrugated plastic sleeve. When assembled, the cardboard pallet pack sleeve container option can hold 2,000 lbs. per container, and most sizes can stack four units high at full weight capacity. Even though it is made from a cardboard material, this sleeve is insanely strong! The only downside to this sleeve option is that it will act like cardboard when exposed to the elements. It is another option for you if you are in high humidity settings or if they are stored outside and exposed to the elements.

The Plastic Sleeve Option

The plastic sleeve option is made from a durable triple-layer polypropylene material. When fully assembled with the top and pallet, this container can hold up to 1,000 lbs. per unit, and most sizes can stack up to 4 units high. If you are storing your containers in high humidity or out in the elements, this is the better sleeve option when compared to the cardboard sleeve. Please keep in mind that there are still nooks and crannies from where the sleeve meets the top and the pallet, so if the elements are really acting up, this container will not be a waterproof option.

What about the pallets and tops?

The plastic tops and pallets are made from a twin-sheet, thermo-formed plastic. The pallets and tops have up to a 10-year life expectancy, whereas both sleeve options will get approximately 50-100 uses. The tops and pallets are nestable with each other, and the sleeves are collapsible, which makes for a great return ratio. Since these containers are lightweight, just one person can assemble and disassemble a unit.

What are Pallet Packs most common applications?

Some popular applications for cardboard and plastic corrugated sleeves are soft goods and textiles. These containers are not appropriate for flowable materials, such as resins. Regardless of what is stored in the containers, you must have all three components (top, pallet, and sleeve) when using the container. It is also very important that the load is centered on the pallet and not leaning against the sleeve walls of the container, or else the container could fail when not used properly.

What are the Pallet Pack footprint options?

Our stock footprint sizes are 40” x 48” and 45” x 48” with varying heights in both the corrugated cardboard sleeve option and the plastic corrugated sleeve option. Some sizes will have an option for a drop door for easier access into the container. We currently have the following footprints available while supplies last, with a corrugated cardboard, split sleeve option: 57” x 48”, 63” x 47”, and 70” x 48”. The split sleeve will come in two halves, making loading and unloading your container easier. With the split sleeve option, you can install one half of the sleeve and load your items into the container. When you are finished loading your items, You can install the other half sleeve. If you do not find a size that will fit your application in our selection of standard pallet pack containers we have special order sizes and custom options available upon request.

Do you have questions?

Are DuraGreen Pallet Packs right for your application? If you need assistance choosing a style and size, contact any of our account managers by calling us at 513-489-2244 or contact us and send us a message.

What are Ropak-Style Containers?

Wed, 07 Dec 2022 15:11:00 GMT

What are Ropak-Style Containers?

The Ropak -Style containers have been considered the gold standard for the automotive industry for many years. Almost all major automotive manufacturers have these built into their systems for storage as well as work in process for JIT operations. You need a compatible container option if you want to do business with them.

Why open grid floor?

These containers have an open grid floor to be in accordance with many fire codes. The open grid floor also prevents moisture from collecting at the bottom of your containers, which can cause damage to your merchandise. With this type of floor, they can still maintain their high weight capacity while reducing tare weight for shipping. If you cannot use a grid floor, RPP has options for solid floor alternatives.

Even if you aren’t in the automotive industry, these Ropak-Style containers are an excellent heavy-duty option. Able to hold thousands of pounds while also being stacked safely to help reduce floor space while keeping your merchandise safe. Whether or not several small products add up to a lot of weight or one large, heavy commodity, these bins can handle your needs.

Made of high-density polyethylene, these containers are durable; able to withstand the rigors of a warehouse and shipping via freight. Their superior durability will ensure that your product is safe over the road. Less product lost during shipping is less time messing with freight claims and more profit directly into your pocket. This also means that they are 100% recyclable. When they reach the end of their lifespan, you can sell even broken containers for scrap to generate value out of them even if destroyed.

Easy access and collapsible storage

All of these collapsible bulk totes are four-way accessible with a forklift making them easy to manage. A driver doesn’t have to align themselves in a way to pick it up from one specific side. Any available side can be used to lift and move these. They also feature two drop doors for easy access. Lifting merchandise can be very hard on the body; these access doors allow your employees and co-workers to reach products more safely at the very bottom of the bins. Spots for labeling allow you to organize your warehouse efficiently and easily.

Collapsibility means less storage space when the containers are not in use and a much higher return ratio. These all maintain their stackability while collapsed, so they take up very little space during times when you are storing less product. This also helps reduce the shipping cost if you have to ship empty packaging back to yourself. Folded down and stacked up can get you over a 2:1 return ratio.

Do you have questions?

Luckily, at RPP Containers, we have Ropak-Style compatible containers in stock. Many of our 45 x 48 bulk containers are made in the same style as the standard Ropak containers. They can be slotted into any operation using these without any issues. This includes the Ford containers: SB31, SB43, and SB53. Call 513-489-2244 to see which compatible container options we have ready to ship.

What are the access door options for standard and custom bulk containers?

Thu, 10 Nov 2022 18:51:00 GMT

Access door options for your standard and custom collapsible bulk containers

RPP Containers offers an extensive line of plastic collapsible bulk containers in a wide variety of sizes, heights, and differing weight ratings. No matter your application , we have a bin to fit your needs. While most customers focus on the weight capacity and size of the bin to hold and protect their products, one aspect of the bin tends to get a little less attention but can be just as important: Access doors. After all, what good is a strong bin if loading and unloading your product from the bins is too difficult? Our standard bins and custom units offer quite a bit of flexibility for loading and unloading.

Standard "Drop Doors" on Collapsible Bulk Containers

The most common way to load and unload bulk containers is with the standard drop doors. The majority of the bins that we stock will come standard with a drop door on the two longer sides of the bin. These doors can vary in height, but most are at least 1/3 of the overall height of the bin to make it easier to load and unload the container. While doors on the long sides of the bin are standard, many of the bins we offer can also be made with doors on the short sides or even doors on all four sides of the container. This “standard” door flexibility gives our customers the option to use these bins in WIP applications, pick through bins on an assembly line floor, and help with ergonomics, so employees aren’t having to try and reach over the full height of the container they are using.

Customized Access Door Options

While the standard door configurations work for most of our customers, over the years, we have been presented with specific use cases where those doors simply don’t get the job done. Our CustomBulk department has come up with several additional options for our customers.

Multiple Doors on the Long Sides of the Container

For customers that use containers in picking lines, an extended-length bin is sometimes needed that is large enough for multiple people to pick from. We have made 10 ft. long or even longer bins with multiple doors on the long sides of the containers. This allows one large bin to be placed between two production lines, and up to four people can pick parts from the bins for assembly. We have even done these containers with permanent dividers to allow multiple products to be stored and sorted within the same bins.

Barn Doors of all sizes

For the 45” x 48” footprint bins, we offer standard “ Barn Door ” inserts in 34”, 42”, and 50” heights. These doors are common for customers who want to load large bulky items or extremely heavy items that cannot be lifted over the edge of a standard drop door. We can also make these same style doors but in different configurations. We have done extended height doors and bottom base barn doors that allow for the bins to gravity empty.

Fully Removable Side Walls

Bins can also be modified to remove an entire side wall. On smaller containers, we can use metal U-Channels to allow walls to slide in and out of place. These allow the bins to maintain very high weight ratings and remove any lips around the base that would make loading and unloading very heavy items difficult.

Do you have questions?

Our CustomBulk team is ready to work with you and your company to help come up with the best, most efficient, ergonomic, and most functional way to load and unload your plastic bulk containers. Our years in the reusable bulk container business, industry expertise, and rapid prototyping abilities make RPP Containers the best choice for your material handling needs.

What is the difference between Solid Wall Bulk Bins and Fixed Wall Containers?

Tue, 01 Nov 2022 17:18:00 GMT

Solid Wall Bulk Bins Vs. Fixed Wall Containers

At RPP Containers, we stock a variety of different sizes in collapsible containers , but did you know that we also carry non-collapsible containers? Non-collapsible containers are used for lots of different applications in the packaging world. We offer several different options of non-collapsible containers. Some are considered “ solid wall ,” and some are considered “ fixed wall .” So how will you know which one you need? I will break the differences down below!

Solid Wall Bulk Bins

While the solid wall bulk bin and fixed wall container can be used for the same application, there are some major differences between the two that can help determine which one best fits your intended use. These were initially invented to replace wood bins in various agricultural/food applications , beginning with solid wall bulk bins . They are made of polypropylene plastic and FDA materials, making them an excellent option for use in the wine industry, food processing plants, bringing applications, and powders. Another feature of this container design is the rounded corners and the smooth surfaces- these two make the container easy to sanitize, which is ideal for food applications to ensure sanitization standards. Over the years, solid wall bulk bins have also gained popularity in liquid applications because of their watertight design. The solid wall bulk bin is free of seams, holes, and anywhere water could escape because of its single-piece mold. The single piece also adds strength to the container, providing credibility and support to contain flowable materials.

Fixed Wall Bulk Containers

Moving onto the fixed wall containers , we know now that these are also non-collapsible, but what makes them different from a solid wall bulk bin? For starters, fixed-wall containers are made from high-density polyethylene. This heavy-duty plastic is typically made of recycled materials, meaning they are not FDA-approved like the solid wall bulk bins. Another main difference is their standard weight capacity. The fixed wall container was originally invented to ship small, heavy parts in the auto industry but has found its way into other various procedures. Most fixed wall containers can hold up to 2,000 lbs. of weight, whereas solid wall bulk bins can hold up to 1,300 lbs. 2,000 lbs. of material is a lot of weight- considering that the fixed wall container's tallest height option is 24". These small containers are loved for their higher weight capacity and their compactness. One last major difference between the solid wall bulk bin and the fixed wall container is that the fixed wall containers have openings at the bottom. Whether drain holes or open grid bottoms, openings allow for easy drainage.

Listed above are some of the major differences between the two non-collapsible containers, but you might find yourself in a position where either would work just fine for your use! This list is not a strict guideline on how to use the container, just some information on the origins of each and the differences! Either way, I believe it’s important to know the difference between the two to fully understand and help distinguish which option would work best for you. If you need a non-collapsible container but don’t know which one to get, you can always refer to this blog or contact one of our account managers.

Do you have questions?

Do you have an application that requires solid wall bulk bins or f ixed wall bulk containers ? Visit our website or call our main line at 513-489-2244 or toll-free line at 1-800-945-8304 to speak with Sarah or one of our knowledgeable account managers on how to get a quote or purchase these containers to add to your existing container fleet or start a new project.

Sarah DeNoma |Account Manager

Sarah has been with RPP Containers for several years as an account manager and has almost a decade of knowledge and experience in the bulk container industry. Sarah works diligently with all her customers to find the optimum bulk container for the customer's application.

What is a Plastic Safe Box?

Tue, 25 Oct 2022 15:52:00 GMT

What is a Plastic Safe Box used for?

A customer recently came to us with an incredibly interesting project. They are a courier company that services many different locations but needs each of those location’s items to remain separate and secure in their own compartments. They would need to be able to access the interior of each container from the side and also be able to lock it up when done. Since these would be going in their own trucks, they would also need them to be custom sizes.

The first step was to find the correct sizes. These containers would need to fit in their own cargo vans and be the correct size for the safe boxes that would be contained within. After some measurements on their part and some design work on ours, we found a footprint that works for both of these needs while still remaining practical. For the height, we achieved that through a series of extension collars we keep on hand. These allow us to easily and cost-effectively create taller containers while maintaining structural integrity.

Once the correct size was achieved, we had to move on to how to access the interior from the side. A drop door wouldn’t be enough as they need to reach the entirety of the interior to reach multiple safe boxes inside. These safe boxes could range in size from container to container, so they needed full entry on a side to accommodate all the different combinations. To solve this, we replaced one of the walls with a barn door. With some piano hinges and a big saw, we could keep the cost down by simply turning the plastic wall into a barn door, avoiding metal and its volatile cost right now.

However, the barn door access created a new issue. They needed the containers to be securable. This kind of entry does the opposite of that. Having a big door instead of a wall could be a security risk. For this, we installed multiple locking points along the door. Now they could apply padlocks that only they had keys for. This would keep the container secure while still providing access to the entirety of the interior.

There was still one spot that needed to be secured; the top. Having lockable walls would mean nothing if someone could simply reach over the top. The customer also didn’t need ever to remove the lid either since all they were doing was accessing safe boxes from the side. By modifying one of our lids, we solved this problem. Mounting the lid permanently to the top created a roof to prevent anyone from going through the top. Cutting out a notch along the barn door side allows those doors to function properly without the lid interfering.

With these modifications, our custom department was able to create a solution for our customer’s issue. They would be able to have a container that fit their size specifications and reach all parts of the interior in a way that could be easily secured.

Do you have questions? If you think you have an application that requires a custom bulk container, or if you have questions, contact any of our account managers by calling us at 513-489-2244 or contact us and send us a message.

CustomBulk - What Separates us from the Pack

Wed, 19 Oct 2022 17:18:00 GMT

Make the bulk container fit your application. Don't make your application accommodate your bulk containers.

RPP Containers maintains a significant amount of on-hand, ready-to-ship stock of collapsible plastic bulk containers in many different footprints and styles. For most of your everyday industrial , agricultural , automotive , or other general material handling needs, we almost always have a plastic bulk container in stock to meet your needs. There will, however, always be outliers. Over the years, we have developed, expanded, and refined our CustomBulk® branch of the business to ensure that even if an off-the-shelf item doesn’t meet your requirements, our team is at the ready to design, prototype, and produce the right plastic bulk container for your company.

How does the Custom Bulk process work?

STEP ONE , whether you are getting a completely custom, purpose-built new bulk container, or if you need a modification to an existing bin or design that we have available, will be the concept and design phase. You will work with one of RPP Containers many skilled and knowledgeable account managers to gather the information on the particular needs and demands of your specific application . We will go over things like weight capacities, material handling demands, storage and transportation requirements, and many more. Your dedicated sales rep will then meet with our in-house design and concepting team to come up with your CustomBulk bin. Our custom team will also provide drawings and in many cases 3D models of your new container for review and design tweaking before moving on from the concept and design phase.

Step two is where RPP Containers’ large fabrication area, on-hand material list, and agile workforce really add value, and that is our rapid prototyping phase. After we have your approval and sign-off from the concept and design phase, our custom department springs into action to fabricate your prototypes for testing. Since we keep such a wide variety of standard bins in stock, that means that we rarely have to special order specific parts. This means that the CustomBulk team can get fully functional prototype bins out for testing in a matter of weeks. There is no more waiting for an entire fiscal quarter or longer, as can happen with many other vendors on custom units. If your specific project requires custom molds to be built rather than modifying existing designs, our team can still get scale prototypes out to you using our large format 3D printer.

Step three , after you have had time to test your prototype units, we will go through another quick design review to see if any part of the design needs to be tweaked or revised after testing feedback. If needed, revised prototypes can also be created, or we can move on to phase three of our custom process, manufacturing, and production. Your dedicated sales rep will work with you to make sure our production timelines fit within your specific project needs to make sure you receive your new custom containers in a timely manner, that all parts are made to spec, and to ensure that we not only meet but exceed your quality expectations. Our CustomBulk branch of the business has been designed to ensure our customers receive the best service in the industry and the highest quality containers, with quick turnaround and competitive pricing.

What are Industrial Carts and Dollies?

Thu, 06 Oct 2022 17:04:00 GMT

Why would you choose a dolly or cart over a forklift?

RPP Containers manufactures a selection of standard dollies and custom industrial carts using a steel hybrid with our premium plastic bulk containers. Utilizing an industrial cart or dolly can improve the efficiency of a manufacturing process when a hand truck or forklift is not a good option.

These items are significantly safer than forklifts since you are talking less weight and full control for operators on the line. In addition to being safer, there's a real opportunity to become more productive using carts and dollies. One way this happens is through staging – the moment a product runs out on the line, the operator can immediately move in another cart, either with a tugger or by hand. This allows products to move faster and more efficiently than with a forklift. Increase productivity even further with adjustable height utility carts, allowing an operator to work according to their workplace ergonomic requirements. Obviously, the goal is to make it easier to reach into taller bins at a quicker pace. Carts and dollies allow continuous supply to the line efficiently and help maximize productivity, allowing workers to experience less fatigue and fewer repetitive motion injuries.

Built to last in a demanding environment

RPP Containers' products can sustain heavy-duty requirements and are built to last. We feel it is important to purchase an industrial cart or industrial dolly that is durable enough to withstand even the most demanding of manufacturing environments. We have collaborated with suppliers and customers for over eight years making industrial carts and industrial dollies. With each project, we strive to refine and increase the rigidity of our carts and dollies, making them more economical, ergonomic, and able to hold up within rough manufacturing environments.

Our standard size dollies are 30 x 32" , 40 x 48" , and 45 x 48" sizes made using 3-gauge steel that can comfortably support 2,000 lbs. weight capacity. Powder-coated black is standard, but we offer other colors if the quantity requested is sufficient. While we do not currently offer a standard industrial cart, these custom projects are ones we have done many times.

Improve efficiency and safety with industrial carts and dollies

Integrating an industrial cart or industrial dolly into the manufacturing line requires thought and planning for it to be most effective. At RPP Containers, we can help implement carts and dollies into your manufacturing line. Since we have among the best design capabilities in the industry, we can assist you with everything from the design of your cart to implementation. From there, we can walk you through the process and be at the ready during testing.

Our industrial carts and dollies can help improve safety and efficiency in the workplace by tilting, turning, and linking together through a recessed hitch and towing package. Other options include non-black powder coating and fixed/swivel casters. Should the application parameters allow, we can even support fold-down/collapsibility.

Do you have questions about custom bulk containers?

If you think you have an application that requires a custom bulk container dolly or cart, or if you have questions, call us at 513-489-2244 or contact us and send us a message.

Are Plastic Pallets Better Than Wood?

Mon, 29 Aug 2022 14:49:00 GMT

Are plastic pallets better than wood?

It’s fair to say that pallets have been a crucial part of moving the modern supply chain. We use pallets for storage, transportation, and store product displays. Typically, pallets are made of wood or plastic, with the large majority still made of wood. Plastic pallets offer numerous advantages over traditional wood pallets for a wide range of applications , from moving and storing products within your facilities to reusing them in closed-loop distribution systems. Both materials have advantages and disadvantages, and below I have listed a couple of benefits of plastic over wooden pallets. This list will help you to understand the differences and make an informed decision when purchasing pallets for your business.

Benefits of Plastic Pallets versus Wood Pallets

Durable and long-lasting. Plastic pallets stand up well to the bumps and scrapes of repeated use in transit. They’re an excellent, cost-saving choice for close-looped systems, where you can use them repeatedly. While wood pallets typically provide less than a dozen uses, plastic pallets can be reused more than 200 times.

Earth friendly. When you replace wood pallets with plastic pallets, you save trees. And because they last longer than wood pallets, plastic pallets require fewer resources. And because they’re recyclable, plastic pallets greatly reduce the amount of waste your company produces. Recyclable plastic pallets don’t end up in landfills, reducing your disposal and landfill costs.

Lightweight. Plastic pallets weigh less than pallets made of wood. This makes them easier to handle and reduces shipping costs.

Easy forklift access. Plastic pallets offer four-way access, making them easy to pick up with a forklift.

Available in a range of designs. These include nesting models that nest neatly together for easy handling and saving floor space between uses; and rackable pallets that fit in open pallet racks, supporting the weight of their loads across an open span.

Clean. Plastic pallets meet requirements for food-grade applications and reduce the risk of contamination in pharmaceutical applications.

Weather-resistant. Moisture doesn’t affect plastic pallets. They won’t warp. So, they’re a good choice for outdoor applications or indoor applications where water is an issue. Plastic pallets also are resistant to many chemicals and can be used in all climate conditions.

40 x 48 Plastic Pallets - In stock and ready to ship

RPP Containers now carries plastic pallets . We offer the two top-of-the-line pallets, so it’s easier for our customers to find the right fit for their application. Both are the standard wood pallet dimensions of 40” x 48”. One is a nestable pallet , and the other is a heavier-duty rackable pallet . Our nestable pallet weighs less than 23 lbs. but is still very robust with a static load capacity of 15,000 lbs. and a dynamic load capacity of 2,700 lbs. which makes it a great fit for a wide variety of industrial and warehouse distribution applications. Our 40” x 48” Rackable Plastic Pallet weighs only 23 lbs. but still has a whopping 30,000 lb. weight capacity for static loads. It has a capacity of 4,000 lbs. for dynamic loads, but the real value proposition for this pallet is that it can be edge-racked up to 1,800 lbs. this pallet was designed to hold up to the demands of almost any industrial application .

GREAT NEWS!! Who doesn’t like a contest? In the months of August and September, for every plastic pallet you purchase, you are entered to win an RTIC 20 can soft pack cooler! Place an order for either plastic pallets through our catalog website Bulk Container Express , and you are entered to win the RTIC soft pack cooler.

Do you have questions?

If you think you have an application that requires plastic pallets , or if you have questions, call us at 513-489-2244 or contact us and send us a message.

Why choosing 40" x 48" over 45" x 48" bulk container footprint can save you time and money

Mon, 22 Aug 2022 17:04:00 GMT

Bigger is not always better - 40" x 48" vs 45" x 48" bulk container footprint

There are many different footprint options for collapsible bulk containers . From 30" x 32" up to 90" x 48" . The most common, though, is the 40" x 48" and 45" x 48" bases. Sometimes it can be hard to know which is best for you, especially when you have a product that can fit nicely into either footprint. For collapsible bulk containers, 45" x 48" is the industry standard in America, but that doesn’t mean it is right for your application. There are a few benefits to a 40" x 48" bulk container over a 45" x 48".

The standard wooden pallet is 40" x 48". If you are switching from wooden pallets to bulk containers but have built your process for this pallet size, it may be difficult to transition your plant for a larger footprint. However, it is only five extra inches that adds up. Before you know it, your stacks extend two to three extra feet into your walkways. Also, reprogramming your machinery takes a lot of time and money if you have an automated setup. A 40" x 48" footprint collapsible bulk container can be transitioned in without as much adjustment.

Save shipping space, save money

40" x 48" bulk containers are actually superior for shipping on a 53’ tractor trailer. Though each one holds less product individually, their footprint is more compatible with a standard truck, cubing out the truck efficiently and cutting down on wasted cargo space. Compared to a standard 45" x 48" x 34" bulk container , the 40" x 48" counterpart can move almost 100 more cubic feet of space on a filled-out truck. That means you can move more of your product at a time, and less is spent on shipping air. Efficiently cubing out the 53’ trailer will lower your shipping costs, translating into more money in your pocket.
While the 45" x 48" is the standard footprint for collapsible bulk containers in the United States, this is not the case in Europe. In Europe, their standard bulk bin is 1,000 x 1,200. When you convert this from metric to standard, it comes close to 40" x 48". In fact, a few containers that we call 40" x 48" are actually 1,000 x 1,200. This means that if you have a lot of international business, it may be easier for you and your customers/vendors to go with a 40" x 48" bulk container .
In conclusion, though the standard size for bulk containers in America is 45" x 48", there are many different reasons that you may benefit from a 40" x 48" bulk bin instead. If you have built your plant around wooden pallets but want to transition over to collapsible plastic storage, this footprint would make the transition much easier. For shipping in trucks across the country where you need to move as much of your merchandise for as little as possible, these containers fill out a truck much better than their 45" x 48" counterparts. Also, if you deal with many international customers, this size is almost the exact size of the standard for European companies.

Are you using ID tags or labels on your bulk containers? If not why that might be a costly mistake

Mon, 15 Aug 2022 18:09:00 GMT

How do you know that is your bulk container?

For many customers, identification and tagging are key to managing their reusable container fleet. These options improve loss prevention and enhanced inventory tracking. With RPP’s wide container selection, there are also many add-on products in our selection. Details for the most popular options can be found here.

ID Tags - What are they good for?

The most common container identification solution we see is ID tags. Located on the pallet section, between the fork openings, these tags provide information to meet our customer’s specifications. Our tags are printed digitally on thin gauge PVC sheets, then cut down to size and laminated for durability. The permanent acrylic adhesive on the backside makes for quick and easy attachment, and for more aged containers, we can produce these with fastener holes if needed. Often, we will put a customer’s logo here, in color if they prefer, along with their location and contact information.

Placard Label - Place what where?

Next up would be the well-known [PLACE LABEL HERE] placard label holders, also sometimes referred to as card holders or Kennedy Labels. Many businesses use temporary adhesive labels for shipping and inventory documentation. Supporting that practice, these permanent surfaces allow for labels to be attached and removed with minimal effort without physical scrapping or cleaning chemicals. Usable indoors and outdoors, supporting temperatures of 40°F to 250°F for more extreme environmental demands.

Sidewall Placards or Labels? - Where do they go?

Sidewall placards, commonly known as labels, come in the widest variety. On most containers, there are specific regions on the side walls we call pockets. We can carefully secure placards with plastic push pins or with adhesive backing in these areas. Content on these placards can range from inventory numbers to barcodes to just a basic solid color for identification. Here we use the same thin gauge PVC material our ID tags are made from, usually cut to a 4” x 6” size.

Cardholders - What is the purpose?

Cardholders are another popular option: simple plastic sleeves that allow the quick swapping of signage or tags without adhesive permanence. Just like the placards, these are secured to specific regions on the side walls of the container. Sizing options on cardholders, as a result, will be very similar to the placard options. Remember that these are not suitable as document holders due to their simplicity.

What do I do for documents?

Many of these options combine on our agriculture hopper bottom seed boxes into the large format document holder. Prominently placed on the front of the container are field-ready pouches that allow for information to be accessed without opening the container for product inspection. This add-on is included with all our seed boxes and is only designed to be used with these specific products. Note that an alternate version uses snap magnets instead of a zipper to enclose documents.

What do I do first?

Regardless of what option makes the most sense for your situation, step one is always identifying what is currently not working. Step two is connecting with an expert who can provide solutions in an approachable manner. Step three, in most cases, will be bringing in products for trial. With so many different styles of containers out there, it can be difficult to start this process. Because we work with all the brands , RPP Containers has positioned itself in the industry to serve as a great resource to anyone looking to improve their warehouse environment.

RPP Containers adds Plastic Pallets to the DuraGreen sustainable product line

Mon, 08 Aug 2022 20:27:00 GMT

New DuraGreen Plastic Pallets - In stock and ready to ship!

RPP Containers has always aimed to offer the best selection of high-quality collapsible plastic bulk containers in the industry. Our DuraGreen , Custom Bulk , and RefurBest product lines have put forward the best lines of collapsible plastic bulk containers , pallet packs , bulk bins , harvest bins , and hopper bottoms . Until recently, we have focused solely on containers, but now RPP Containers has also decided to carry plastic pallets . Rather than inundating our customers with endless options, models, and varieties of pallets, we want to make it easy for them to make the best choice for their application by offering two top-of-the-line pallets. Both are the standard wood pallet dimensions of 40” x 48”. One is a nestable pallet , and the other is a heavier-duty rackable pallet .

40” x 48” General Purpose Nestable Pallet

For our customers who are looking to switch away from wooden pallets for standard warehouse and storage use, we have added our 40” x 48” nestable pallet to our product mix. Our nestable pallet weighs less than 23 lbs. but is still very robust with a static load capacity of 15,000 lbs. and a dynamic load capacity of 2,700 lbs. which makes it a great fit for a wide variety of industrial and warehouse distribution applications.

This pallet has molded in hand holds towards the center for easy handling when empty. It has a flow-through design with additional drain holes in the feet, making it easy to clean and sanitize. When loaded with product, the pallet can be moved easily with pallet jacks, forklifts, and other handling equipment, and its light weight means that it can easily be moved, and the pallets can be nested together to save space when the pallets have been unloaded. The 40” x 48” General Purpose Nestable Pallet also has molded-in top deck texturing that helps reduce load shifts during movement or transportation. This pallet will have a long usable lifespan in your applications and is 100% recyclable .

40” x 48” Rackable Plastic Pallet

Since the 1950s and 60s, the use of pallet racking has been increasing year over year to help businesses better utilize their floorspace and become more efficient in their material storage, handling, and organization. The research firm Market Research Future says that the pallet racking market is projected to have a compound annual growth rate of 7.8% by 2027. RPP Containers wanted to ensure that we gave our customers a high-quality pallet option that would allow them to continue to use their existing pallet racking while still making the environmentally conscious choice of a plastic pallet.

Our 40” x 48” Rackable Plastic Pallet weighs only 23 lbs. but still has a whopping 30,000 lb. weight capacity for static loads. It has a capacity of 4,000 lbs. for dynamic loads, but the real value proposition for this pallet is that it can be edge-racked up to 1,800 lbs. Like our nestable pallet, this pallet also offers a flow-through design for easy cleaning and sanitization. It also offers two molded-in slots where RFID tags can be added for pallet tracking, as well as multiple flat and recessed surfaces on the sides of the pallet for labeling and ID tags. This high-pressure injection molded pallet was designed to hold up to the demands of almost any industrial application.

Do you have questions?

If you have any questions about our new pallet offerings or would like a quote or more information on these, or any of our other great products, please reach out to our knowledgeable sales staff and we will be more than happy to help. We can be reached toll free at 1-800-945-8304 or via one of our website contact forms or chat.

Proudly Made in the USA

Mon, 01 Aug 2022 13:56:00 GMT

Made in America

Born in the USA

RPP Containers was founded in the United States of America in 1998, built on the mission of providing American companies a local place to fulfill their packaging needs. These range from family farmers to American breweries to major homegrown food, automotive , and energy companies . We are also a major supplier to the United States government and military, as well as many other smaller local governments and non-profits. We are proud to be able to supply packaging solutions to almost every type of industry across this country.

All across the United States, these companies shape our society and provide crucial needs for every aspect of our lives, ensuring that we can all feel and enjoy what it is like to be American. We are so appreciative to be given the opportunity to help support them by supplying packaging and storage solutions to their needs.

Over the years, we have established long-lasting relationships with many other American companies to find the best solution for our customer's needs, from metal fabricators to injection mold specialists to local suppliers that specialize in liners. We are invested in supplying locally sourced containers and materials and parts from homegrown manufacturers. For our customers needing special custom solutions, you can be assured that the parts we source are made in the US by American workers.

Here at RPP Containers, we are invested in the American Dream and make sure that our employees get the chance to enjoy it and help provide the opportunity for our other local suppliers.

American-Made

A vast majority of our containers are made in American plants by American workers and sourced from across the country, including Arizona, California, Illinois, Kentucky, Missouri, South Carolina, and many more. We take great pride in being able to provide our customers with a solution to their needs that was made here by people from here. When you buy a container solution from RPP, you can be sure that somewhere in America, someone is benefiting from your decision.

Truck drivers keep this country moving. They make sure that our food and merchandise reach us. Without them, all our industries would come to a crashing halt. It gives us great pleasure to know that all our packaging is moved by US drivers on American transportation.

Global Reach

It is a point of pride for us here at RPP Containers that not only do we provide our local customers with a local solution, but we are also able to provide our global customers with a local solution. Over the years, we've established business relationships with many companies in Canada, Mexico, and across Europe (as well as many others) to provide packaging to them that was made in the United States.
We understand that sometimes our customers need an international solution to their needs. This can happen in the global world we live in nowadays. The way business now sometimes requires you to be compatible with overseas industries. In these cases, we are happy to be your local broker also to supply these kinds of solutions.

Reducing your carbon footprint with plastic collapsible bulk containers

Mon, 11 Jul 2022 13:23:00 GMT

Reduce your carbon footprint with plastic bulk containers

RPP Containers and our sister company Bulk Container Express take great pride in our environmental sustainability and expansive recycling programs . The plastic collapsible bulk containers that we sell, modify , refurbish , and recycle can be used in a wide variety of industries to help reduce your company’s carbon footprint and help ensure environmental responsibility.

New Bulk Containers

We have carefully curated our line of bulk containers to offer the highest quality bulk containers available at an exceptional value. Instead of getting a single use or maybe a handful of uses out of expendable packaging like wooden pallets or cardboard boxes, our plastic bulk containers can last upwards of 5-10 years when taken care of and used within spec. Studies have shown that switching over to reusable plastic bulk containers can reduce your company’s carbon footprint by over 30%.

Clean and Repair

If your bulk containers happen to get damaged during use or shipping, we can often repair the bins with simple plastic welding to return the bin’s functionality. RPP Containers sells thousands of refurbished and repaired bulk containers annually that may have otherwise ended up in the landfill. We do not bother selling “B or C” grade refurbished bins. We only sell grade A bins that are all inspected in-house. If an unsatisfactory bin somehow slips through the cracks, we promise to make it right and back that promise with a one-year warranty for fit, form, and function, so you know you are getting a quality product.

Bulk Container Recycling

In the event that a container gets damaged beyond repair or to a point that would negatively affect safe handling our bins are 100% recyclable . Beyond just selling recyclable containers, we also have one of the largest plastic grinders in the USA and perform tear-down and recycling in house. RPP Containers grinds upwards of 3,000,000 pounds of high-density polyethylene plastic per year in our Cincinnati, Ohio facility. This recycled plastic is then used to mold new lids as well as new collapsible bulk containers. Our recycling efforts have also helped save over 1.5 million cubic feet of landfill space since 2018.

Whether you are looking for new bins with our DuraGreen line of containers , refurbished and repaired bins with our RefurBest line of containers, or if you are just sending us your broken collapsible bulk containers for recycling, you can be confident that you are doing your part in protecting the environment and reducing your company’s carbon footprint.

Do you have questions?

If you have any questions about our RefurBest containers , our recycling program , or any of our new DuraGreen plastic collapsible bulk containers please do not hesitate to reach out to our friendly and knowledgeable sales staff. We can be reached from 8AM to 5PM EST via phone 513-489-2244 or via chat. If you have any after-hours questions, you can submit them via our contact-us form and someone will get back with you right away the next business day.

Custom Barn Door Solutions

Tue, 21 Jun 2022 15:41:00 GMT

Custom Barn door design

The team at RPP Containers has over 20 years of expertise in the custom fabrication of bulk bins. Servicing a broad range of industries, the RPP team consistently listens to the needs of its diverse base of customers. Overwhelmingly, feedback indicated that extended-length parts that did not fit into standard size bins were the most challenging parts to package throughout the supply chain. RPP's CustomBulk® division set out to address those pain points for its customers.

RPP Containers CustomBulk® division designs and builds a multitude of custom bulk containers for customers specific applications. One of our popular designs is the barn door bulk container , which is custom designed and built to accommodate a variety of customers' applications. Though our most common size has been the 45" x 48" x 50", we can scale containers like this to fit any dimensions requested.

We had a customer come to us requesting a container to move large boxes and miscellaneous items in their warehouse from point A to B. These items' weights ranged from 10 to 1,000lbs and variety of sizes. They also requested being able to move the container with a double pallet jack and 7.5 inches of space between the forks. Not the standard forklift or regular pallet jack options in many warehouses. The second request was to have one of the shorter sides completely open to allow easy access inside the container ( barn door ).

With the challenge of modifying the 6" center foot, The RPP CustomBulk® team developed a family of unique custom base and fork strap configurations. Developing a cost-effective solution to adapt standard plastic bulk bins to accommodate narrow fork openings between 1-7". Order pickers have either single or double clamps and serrated edges that would otherwise damage plastic bases. Double pallet end rider equipment typically limits fork opening to 7.5", which is too narrow for use with the standard bulk bin base designs.

Our custom department constructed (10) DGC90x48x50-BD 6" C Foot for my customer. We used two DGR454850-2 fabricated together with one barn door on the short side, 6" center foot. These were the first set of containers to be sent out. See photos below.

Our customers did ask if modifications could be made to the container. There was slight pushing of the interior walls and barn doors (photos) from the products put inside the containers. Our custom department constructed a crossbar kit for these containers, which can be retrofitted out in the field. The 48" Cross kit, two spring hitch pins. This can be fitted across the 48" W side of the container and help secure the sides of the container and keep the weight from pushing the interior walls and barn doors out.

A simple solution

The customer wanted something easily removable, so they could load and unload the containers. We sent a total of 15 crossbar kits to our customers to have on hand. Very easy step by step to modify the (10) containers they already had on hand. With this new modification of the crossbar kit, they just placed another order for (5) DGC90x48x50-BD6" C Foot with an added removable crossbar.

Do you have questions?

If you think you have an application that requires a custom bulk container , or if you have questions, call us at 513-489-2244 or contact us and send us a message.

What is RefurBest?

Mon, 23 May 2022 17:04:00 GMT

Why Choose RefurBest Bulk Containers?

As we’ve detailed in previous pieces, there are many benefits to reusable plastic bulk containers . They can reduce wasted space and shipping costs and increase efficiency and safety. Being durable, they have a long lifetime and free up time devoted to resupplying packaging and allowing you to spend it on more important things. That all being said, sometimes, the cost to switch your entire plant over to reusable plastic containers can be hard to swing. To help ease the burden, RPP Containers has their RefurBest line .

RefurBest containers are previously owned containers that RPP has brought back after they were no longer needed. These could be from rental programs that have been completed or even containers that RPP bought from previous customers. However, they aren’t just your average used containers.

To understand the big difference, you must first learn about RPP Containers’ recycling program . Implementing a large-scale grinder, RPP is able to convert old broken containers into regrinds to be recycled back into new containers for our DuraGreen line. This means that only the best of the best containers are considered for our RefurBest line. If a container is brought in that has a cracked base, broken feet, or holes punched in it, the container can simply be converted into regrind for future containers.

What does it take to be a RefurBest Used Bulk Container?

Our experienced quality assessment team thoroughly inspects each container that comes in. Bins that don’t meet our standards are sent to the grinder for processing, and the others are divided into good and repairable bins. Repairable bins are containers with great structure but might be missing hinges or latches or even have slight damage that doesn’t threaten their integrity. These are sent to our repair team, who will replace the missing parts and do minor welding to repair the containers. Sometimes we can take great walls from an otherwise scrap container to finish a container with an excellent base but ruined walls. This makes it possible to get multi-color bins to help distinguish certain containers.

After this process, all the containers, repairable and good, are re-inspected to make sure they meet our standards. Each one is opened to make sure the walls latch properly. The drop doors are inspected for the full range of motion. We collapse them again to make sure they collapse smoothly. The bases are inspected for any cracks that may have been missed or forkstraps that may be close to failure. If they do not pass this second inspection, they are sent to the grinder or back to the repair line.

With the second inspection completed, the containers are meticulously washed with a pressure washer to remove all dirt, grime, and foreign material. Once that is completed, they are all stacked to ensure they fit together safely and securely.

This process makes RPP Containers’ RefurBest line at the top tier in refurbished containers. When you purchase, you can be certain that you will get a fully-functional container at a reduced cost from a new bin. They may have dings, scrapes, and scratches, but they won’t have broken bases, holes in the walls, and missing latches. We are so confident in our process that each RefurBest container comes with a one-year, fully functional warranty . If any of the hinges break or a wall doesn’t latch properly, let us know, and we can get you replacement parts.

Sustainable, Refurbished, Seed Boxes

Thu, 19 May 2022 00:30:00 GMT

From unwanted Seed Box to Refurbished Seed Box

Since the creation of RPP Containers in 1998, environmental sustainability has been one of our top priorities. Here at RPP Containers, we exhibit a great focus on our recycling program , which has led to millions of pounds of plastic being recycled and kept out of landfills over the past two decades. We are highly committed to this practice in our own facility, and by starting from within, we have reached thousands of customers and helped them do the same to reduce their carbon footprint. Customers and vendors alike have been able to supply us with loads of material to either recycle or refurbish, which increases the container's lifespan and continues the lifecycle.

We Refurbish the Best and Recycle the Rest™

RPP Containers is widely known for its exceptional brand of refurbished containers- a brand we are proud to call; RefurBest . We take great pride in ensuring that all used containers that come through our door have gone through a full-scale quality check, providing substance to the name RefurBest . Our dedication to providing the best-refurbished containers also goes hand in hand with our commitment to keeping containers out of landfills by reducing our carbon footprint.

Fit-Form-Function RefurBest Process

The first step in this process includes the form-fit-function inspection. During this step, we separate the repairable units from the broken beyond repair units. Repairable units typically consist of containers with small holes that would be patchable or small cracks that can be welded. Other standard things we see in repairable containers are damaged hinges, rods, and latches. When a container is broken beyond repair, it will usually display cracks or breaks at the base of the container, which creates issues with the unit's structural integrity- deeming it unrepairable.

Once the inspection part of the process has been done, we move on to the repair. During this part, we will replace any broken hinges, rods, and latches and weld or patch any holes and cracks. After these repairs have been done, each container is thoroughly reviewed to ensure it meets our quality standards.

The final, but one of the more important, parts of this process is the cleaning of the container. Before each container is shipped and has passed the final inspection, we use a high-pressure power washer to clean the containers from any evidence of previous use. The high-pressure power washer ensures the removal of any former dirt, grime, or foreign material, which is typical to see in used containers.

From Unwanted Seed Box Hopper Bottoms

With all this being said, I want to highlight a recent example that we hope will make a great impact not only on our customers but also on the environment. One of our most popular container options is the CenterFlow Hopper Bottom Container. This is a renowned container among the agricultural industry that seed dealers, farmers, breweries, etc., have been using for years and will continue to use for years to come. They can hold up to 68 cubic feet or 3,000 lbs. of material, making them one of the strongest containers we carry. Given the strength of these containers, they last for quite a while, which is why we always have a hard time finding them in used. However, we recently came upon three truckloads of these in great shape physically but required a little work done as far as cleaning. Once they have gone through our high-pressure power washer, they will be good as new for a fraction of the price. This allows farmers, breweries, wineries, etc., to purchase lifelong containers with confidence that they are getting a great product for a great price.

Refurbished and Reused Seed Box Hopper Bottoms

This is the life cycle of the container that we here at RPP Containers love to see! By coming upon these containers, we are not only reducing our carbon footprint by not disposing of these in landfills, but we are also contributing to the life cycle of multiple agricultural industries. If you or someone you know is interested in selling old containers or is in the market to purchase used bulk containers, please reach out to a sales representative who can assist.

Limited Quantity of Used CenterFlow Seed Boxes Available

If you would like to know more about the Used CenterFlow Seed Boxes, please call 513-489-2244 or live chat Monday-Friday 8 am-5 pm EST with an account manager or send us a message through the contact form below.

Custom Barn Door Containers

Thu, 12 May 2022 14:09:00 GMT

CustomBulk® Barn Door Bulk Containers built to suit your application

RPP Containers CustomBulk® division designs and builds a multitude of custom bulk containers for customers specific applications. One of our popular designs is the barn door bulk container , which is custom designed and built to accommodate a variety of customers’ applications. Though our most common size has been the 45" x 48" x 50”, we can scale containers like this to fit any dimensions requested. Below are two such examples of specialized barn door containers, each fitting to customer specifications.

Storage for athletic/arena flooring tiles

A customer came to us requesting a container to store large athletic/arena flooring tiles. The tiles were too large for a standard bulk container. The tiles are cut in a unique interlocking pattern and need to be stacked separately to avoid the tiles being mixed up. A 90" x 48" x 50" bulk container with a split middle section was created to accommodate the tile's size.

The 90" x 48" x 50" Collapsible Bulk Container meets the length, width, and height requirements

The 90” x 48” footprint is a long-time custom container offering from RPP Containers, made from two smaller 45” x 48” containers fabricated together. These containers are forklift accessible from both their short and long sides and stackable with each other. They are designed as a long-term, heavy-duty shipping and storage solution.

Custom Barn Door access points and dunnage

From the 90" x 48" x 50" collapsible bulk container base design, we add a fixed divider wall in the center made from 9mm corrugated plastic material. This puncture-resistant wall will not add much weight to the container and can be removable if needed. We rate this container for 1000 lbs. while stacking them two high. This rating is accomplished with metal reinforcement and supporting material that allows the box to retain its shape during the stresses of shipping. The lid for this container can be fixed in place to add additional rigidity or be left removable with its default design. This design is ideal for anyone looking to store or ship large parts that need to be separated. A key feature of this custom barn door container is the dual set of steel barn doors that allow you to unload and load from both 48" sides of the container.

Custom Height Hopper Bottom Container loads from the top and unloads from the bottom

A customer came to us with the need to transport and distribute individually packaged items. The size requirement for this project was the standard footprint of 45" x 48" with an extended height of 81".
A staple in the industry, the 45” x 48” footprint is the most popular base we sell and our most common size request for custom projects. This is due to the way this size fills out a 53’ trailer while in transit and how many units exist in warehouses today.

This extra tall container was designed to be loaded from the top and unloaded from the bottom. The barn door is only partially integrated into the sidewall. Inside, you will find a ramp that pushes the contents of the container forward to the unloading access point. Features like the slick ramp surface and smooth interior walls ensure that packages do not get snagged or damaged during transit and unloading. The steel doors serve as a heavy-duty long-term access point. Overall, this is the perfect container for anyone looking to scale up their small package distribution beyond the limited function of cardboard gaylords.

Do you have questions about custom bulk containers?

If you think you have an application that requires a custom bulk container , or if you have questions call us at 513-489-2244 or contact us and send us a message.

Extended-Length Bulk Containers

Wed, 27 Apr 2022 14:25:00 GMT

What is an Extended-Length Bulk Container?

RPP Containers prides itself on being the #1 stocking distributor in the country, including a wide range of products. Our goal is to make sure that we have a product to meet each customer’s needs with their specific applications, so they don’t have to look anywhere else. While a lot of projects will require standard size containers such as 40” x 48” or 45” x 48” - there are many applications and uses that require larger, extended length bulk containers. Over the last 20+ years, we have learned that with tons of feedback, many customers and companies require extended-length containers to fit their longer parts when a standard size does not work. For this reason, we will highlight the benefits of using extended-length bulk containers.

Extended length bulk containers become necessary for customers when they have too long parts to fit into standard-sized bulk containers but are too light to justify having or purchasing heavy-duty steel shipping racks. There are countless automotive and industrial parts that are too long for standard-size bulk containers. Examples include running boards, roof rack rails, fuel lines, side air curtains, tubing, large component parts, industrial materials, raw materials, and commercial supplies. A benefit to replacing metal shipping racks with extended-length bulk containers is that our plastic containers will not ruse like a metal rack would over time. Another advantage to extended-length bulk containers compared to metal racking is that these containers can collapse and stack on top of one another, thus providing and saving valuable warehouse space.

RPP Containers offers five different footprint options for extended-length bulk containers. These include a 57” x 48” , 65” x 48” , 70” x 48” , 78” x 48” , and 90” x 48” . Most of these options have several different height options, so we have a wide variety of options to meet your packaging needs. However, at RPP Containers, we know that not all projects and needs are the same, and it can be difficult to find a container that can hold your extra-long components! We recognize this, so we have implemented a custom system that regularly customizes containers to fit the length requirements for extra-large or uniquely shaped products. We do this using a plate welder and adding steel-supported joints to ensure your parts are stored efficiently and securely, no matter the circumstance. We have an extensive gallery of extended-length containers that we have fabricated custom for a range of diverse functions. If you think that a custom extended length container would be an option that would better suit your needs, please give us a call, or send in a web submittal, and you can discuss your needs further with one of our knowledgeable sales reps.

With extended-length bulk containers, you can have the confidence in knowing that your oversized, extra-long, uniquely shaped product will be stored and shipped in the most secure and durable vessel. Whatever your packaging needs may be, RPP Containers has the solution!

What is a Fixed Wall Bulk Container?

Wed, 20 Apr 2022 21:31:00 GMT

Fixed wall bulk containers for dense, loose, or heavy materials

RPP Containers carries a wide variety of collapsible bulk containers in various sizes. Collapsible containers are great for closed-loop shipping because they offer excellent return ratios. While these plastic bins are a great option for most customers, certain applications and materials can require a stouter, non-collapsible bin. This is where our line of fixed wall bulk containers come in handy.

Simple, sturdy design for demanding industrial applications.

The heavy-duty fixed wall bulk containers we sell are a single piece of structural foam injection molded plastic. Since these bins do not have any moving parts, hinges, or latches, these containers are extremely robust and suitable for use in various material handling applications. These bins are widely used for industrial distribution and in the automotive industry to ship high-weight, low-volume parts such as engine blocks, brake rotors, and transmissions.

These bins also work very well for items that put a lot of lateral pressure onto the walls. These types of materials are referred to in the industry as “fluid loads” even though they are not liquid. This means that whatever material is inside the bin does not hold its own shape without a container. Think of something like ball bearings, shell casings, pipe fittings, or chains and or chain links. When the items are in the container, they may be neatly organized, but if you were to remove a wall, the items would spill out of the bin rather than remain stacked up.

Containing and shipping “fluid loads” is a tough ask for collapsible bins as the outward pressure on the wall can lead to bowing, especially along the door hinges and the corners of the bins. While some bowing may still occur with a fixed wall container, it is much less pronounced and safer for long-term storage and transportation.

The perfect size for your specific needs.

RPP Containers stocks a variety of sizes and heights of fixed wall containers to make sure that you can get exactly what you need. For small, extremely dense parts like engine components, the 32” x 30” x 18” fixed wall bin is the way to go. For larger parts, we have quite a few offerings in the “open grid” 45x48 footprint . For your pipe fittings, cable spools, or chains, these bins are stocked in heights of 19” , 21” and 24” .

For customers who need a 45” x 48” fixed wall container with a solid floor, we have a customizable option that is blue in color. Our blue fixed wall container comes standard in a 19.5” height. We can customize this height to make it shorter and cut it down to whatever your particular use requires. There are horizontal ribs that fall at 12” , 15” , and 16” but cuts can be made at any height without sacrificing stackability or strength.

Like all of our containers, once your fixed wall bins have reached the end of their usable lifecycle, they are 100% recyclable . These containers can be sent back to RPP Containers for responsible recycling to help keep your carbon footprint low and keep this packaging from going to the landfill.

Do you have questions?

If you have any questions or custom fixed wall container needs, please do not hesitate to reach out to our team of knowledgeable and friendly sales associates. We can be reached by phone, email , or live website chat.

New Improved Bulk Container Dolly Design

Sat, 09 Apr 2022 14:16:00 GMT

Bulk Container Dollies have a new design

RPP Containers has improved their dolly design. The new version will offer the same benefits as the original: a strong, durable base; superior weight capacity; and easy control. However, the new design increases the ease of placing and removing containers on the dolly. This is accomplished by a simple yet innovative change to the design.

What makes the dolly special?

The RPP dolly consists of a steel frame that is powder-coated to prevent corrosion and rust. This provides a strong base to support any container of the correct size and load. An L-channel along the perimeter provides a lip to secure the container and impede slippage. The steel for the base doesn’t only afford a strong base for supporting excessive weight, and it is also very durable. A warehouse can be a physical and rough place sometimes, and this means you don’t have to worry about the dolly being bent or twisted when they bump into each other.

Why use two different types of casters?

Four 5” phenolic wheels support the dolly frame. These wheels are designed for commercial and industrial settings. Resistant to water, oil, and grease, you can be sure that they will have a long sanitary life. Double ball bearing, heat-treated raceways provide a smooth and easy ride for your product. Each dolly has two swivel and lockable casters to make pivoting effortless and two straight casters to help stabilize when pushing towards their destination. Once your bulk container is mounted to the dolly, it will require minimal effort to move your merchandise to the needed location.

What's new and improved?

Originally, the dolly had a 2” rim that ran along the edge to help provide a substantial boundary to prevent the containers from sliding. After some testing, RPP Containers has reduced that lip down to a 1.25” lip. With this reduction, the frame still has enough strength to support a collapsible bulk container filled with material without deforming. More importantly, this reduction in lip height increases the accessibility to the fork pockets on the containers. We’ve opened up more space for forklift drivers to load or unload the totes from atop the dollies by lowering the height.

What are the benefits of the new design?

With this simple change, RPP has been able to maintain all the features of the dolly (weight capacity, durability, ease of control) while simultaneously increasing accessibility and safety. This change makes it safer to load and unload containers from the dollies. There is much less risk of container drop or pinched hands from wider tines and smaller fork pockets. There is no need to risk back injury lifting containers out by hand because the target for the forklift was too small. The reduction in lip size also helps to combat the rising price of steel, allowing RPP Containers to keep the price of dolly down during this era of price fluctuations.

Is the original design still available?

If the previous design with the 2” lip worked better for you, it is still available upon request. The old design is still available for customers who need to maintain a uniform warehouse or prefer the original design. If you have questions about the bulk container dollies or any of our products or services you can contact us via live chat Monday - Friday from 8 am - 5 pm EST or send us an email through our website or call 513-489-2244 to speak with an account manager.

Supporting Small Agricultural Businesses with No Order Minimums

Wed, 06 Apr 2022 16:30:00 GMT

RPP Containers has agricultural bins for customers, both large and small, with no order minimums.

RPP Containers is the knowledge and service hub for reusable plastic bulk containers , and we are built to serve customers of all sizes. As winter turns to spring, our account managers are here to serve everyone, whether you are a seed dealer, an owner of a small family farm, a member of a farmer's market, a microbrewer, or an owner of a plant nursery. Our knowledgeable and courteous sales staff will make sure that your questions are answered and that your orders will ship in a timely manner.

Solid wall bulk bins and harvest bins

Over the years, RPP Containers has sold to many family farms, farmer's markets, microbreweries, and plant nurseries. These customers have extensively used our solid wall bulk bins and our vented harvest bins . The solid wall bulk bins are available as small as 42" x 29" x 28" and as large as 48" x 48" x 53" so they can fit into facilities and applications of all sizes. The solid wall bulk bins are made of FDA-approved materials and are designed with rounded corners to allow the bins to be easily cleaned and sanitized between uses. These containers also work very well for microbreweries and distilleries to collect, store, and ship their spent grains for repurposing.
If you are harvesting your crops and need a container that allows for airflow to cut back on spoilage, our 45" x 48" bins have over 2000 molded-in ventilation slots to keep your produce fresh. For farmers with larger or heavier produce like watermelons or pumpkins, we also offer a vented collapsible bin that can be used both out in the field or as a display container from which your customers can shop.

Hopper containers for seed and grain

Seed dealers have been using the CenterFlow hopper bottom containers for years, and most farmers will have come into contact with one of these bins in one way or another. Still, with a capacity of 68 cubic feet or 3000 lbs. some family farms simply do not have a need for a full truckload of these containers. Whether you just need one container to store a batch of feed for your livestock or four bins to fit onto your seed tender, we can fulfill and ship your order without having to worry about any minimum order requirements or extended lead times. If you already have these containers and need repair or replacement parts, we can assist with that as well! We've got you covered, from replacement lids to latches and screws to document holders. The CenterFlow container also comes in four height/capacity options, ranging from 32" tall all the way up to 74" tall , to accommodate jobs and applications big and small.

Our commitment to our customers

When purchasing bins from RPP Containers, you can be confident that you will receive the same fast, reliable, and courteous service from our sales team whether you need one container or 100. We can take care of you via email , phone call 513-489-2244, live website chat (never a bot!), or with our eCommerce site Bulk Container Express .

Article by: Tyler Brady | Account Manager Email Tyler Call Tyler 513-208-2238

Why choose plastic agricultural bins

Tue, 08 Mar 2022 13:14:00 GMT

What are plastic agricultural bins?

Are all agricultural bins the same?

There are two types of agricultural bins that are commonly used: vented harvest bins and solid wall bulk bins . Both versions are made from the same injection-molded FDA-approved plastic.

Solid Wall Bulk Bins Solid wall bulk bins are made from FDA-approved plastics, making them ideal for food processing , agricultural , pharmaceutical, wine processing and industrial applications . They are engineered to meet USDA guidelines for sanitation and easy cleaning. Our bulk bins are also durable, splinter-resistant, and lightweight. Reusable bulk bins have non-porous surfaces to limit abrasions and reduce the possibility of unwanted contaminants. Bulk bins come in a variety of sizes to suit nearly any material handling need.

Are there other uses for agricultural bins?

What are the benefits of using vented and solid wall bulk bins?

Efficient clamshell storage When you are finished using vented harvest or solid wall bulk bins for the season, you can easily stack and store the containers when not in use to take up less space at your facility. To maximize your storage space you can use the clamshell method to stack and store the vented and solid wall bulk bins. Place one bin on it's side and place it inside the bottom bin. The top bin is flipped upside down and placed over the nested bin.

Temperature controlled

Secure safe stacking

Do you have questions?

If you would like to learn more about harvest bulk bins or solid wall bulk bin visit the pages of our website or call 513-489-2244 to speak with an account manager.

Introducing Order Picker Compatible Bulk Bins

Mon, 28 Feb 2022 16:30:00 GMT

The CustomBulk® team at RPP Containers introduces Order Picker Compatible Bulk Bins

The team at RPP Containers has over 20 years of expertise in sales, distribution, and custom fabrication of plastic returnable bulk bins. Servicing a broad range of industries, the RPP team consistently listens to feedback from its diverse base of customers. Increasingly, the RPP sales team has received numerous requests for bins with custom fork runners to accommodate the use warehouse picker automation and new generation handling equipment with narrow fork spacing. RPP’s CustomBulk® division set out to address those pain points for its customers by customizing bulk bins that can be handled by single and double clamp order pickers, as well as pallet end rider material handling equipment.

The Challenge

Develop a cost-effective solution to adapt standard plastic bulk bins to accommodate narrow fork openings between 1-7”. Order pickers have either single or double clamps and serrated edges that would otherwise damage plastic bases. Double pallet end rider equipment typically limits fork opening to 7.5”, which is too narrow for use with the standard bulk bin base designs.

The Solution

The RPP CustomBulk® team developed a family of unique custom base and fork strap configurations. By utilizing multiple best-in-class fabrication processes, RPP CustomBulk® developed unique base designs to retrofit all standard plastic bulk bins. Custom fabricated base designs allow for safe use with all forms of narrow fork automation and material handling equipment that are otherwise not compatible with standard plastic bulk bins.

The RPP Custom Fabrication Process

Modifying the width of the center foot and/or utilizes steel reinforcements to replace the center post or fork straps. Additionally, a replaceable clamp board is installed to interface with the serrated single and double clamp order pickers. All modified bulk bins retain full functionality of drop doors and collapsibility for return ratio efficiency.

DuraGreen Bulk Containers

The DuraGreen® line of collapsible plastic bulk bins ranges in size from 30" x 32" to 90" x 48" . Bins are available in a range of load capacities from medium-duty to extra heavy-duty. Dura Green collapsible bulk bins are the most cost-effective solution available to the supply chain today. Thousands of common bin sizes are in stock for immediate shipment, with additional sizes and custom configurations available within only weeks after order.
All bins are engineered and tested to exceed stated performance ratings. In addition to ASTM testing protocol of the standard bins; custom bin test protocol is designed to evaluate durability in real world material handing environments to insure that all CustomBulk® products will exceed customer expectations every time.

RPP Containers

RPP Containers, Delivering the Best in Bulk™, is a leading manufacturer, stocking distributor, and recycler of reusable plastic bulk containers. RPP Containers offers a range of bulk container products and services. RPP brands include: DuraGreen® premium bulk containers, RefurBest® high-quality, pre-owned bulk containers, and CustomBulk® custom container solutions. To learn more, visit www.rppcontainers.com , Bulk Container Express , or call 800-945-8304.

Article by: Dan Jakubiak VP - Business Development

Plastic bulk containers are the solution to your supply chain issues

Wed, 02 Feb 2022 17:09:00 GMT

Are supply chain issues costing your business time and money?

Are you dealing with supply issues with getting the pallets, plastic wrap, cardboard, and banding to ship your products? If you answered yes, then like millions of other businesses that rely on disposable packaging to ship products and materials. Have you recently noticed that either you can't find the materials you need to ship your product or that the cost has increased so much that it is no longer an option? Plastic bulk containers are a sustainable and cost-effective solution.

What is a plastic bulk container?

There are multiple styles of bulk containers for any material handling application. Reusable bulk containers can be used in various applications , including automotive , industrial , distribution, food and beverage , chemical handling, resin , fruit and vegetable harvest and storage, and military-grade. Bulk containers come in various sizes to fit the material handling needs of any company. Bulk containers are durable and can handle the constant wear and tear from being used in a warehouse and shipping. The life span of a bulk container far exceeds the limited use of cardboard boxes, wooden crates, and pallets.

What are the benefits of using bulk containers versus disposable packaging?

Wasted warehouse space = wasted money

Disposable packaging like cardboard boxes or gaylords traditionally need a pallet and require permanent racking to store them safely. Warehouse space comes at a premium, and if you must expand, you have to obtain more warehouse space which can become a financial strain on a business. Collapsible bulk containers do not require any permanent racking or pallets for stacking. Bulk containers are designed to be stacked on top of one another without the use of pallets or permanent racking. Without the need for permanent racking, the layout of your warehouse can remain fluid and can change with the ebb and flow of your inventory or with the applications of your business. When bulk containers are not in use, they can collapse and be stacked, saving you valuable warehouse space.

Bulk containers = Sustainability

Using reusable bulk containers can reduce the amount of packaging waste associated with cardboard and wood. Reusable plastic bulk containers can reduce the overall carbon footprint of your material handling system. Our bulk containers are designed for repeated use and — once their useful life has ended — all our containers can be recycled . This means no plastic solid waste goes into landfills. Studies show that reusable bulk containers have an improved carbon footprint of over 30% when compared to similar single-trip/one-time use packaging.

Do you have questions about our large inventory of in-stock bulk containers? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

Modular bulk containers and dunnage bases

Wed, 26 Jan 2022 14:27:00 GMT

Modular bulk containers and dunnage bases

RPP Containers offers a wide range of premium collapsible bulk containers in many different footprints and heights. The vast majority of these sizes were designed over the years to efficiently fill up a truck, or to fit the most common needs of the industrial supply chain. RPP Containers prides itself on offering solutions for a wide range of industries and different applications which is why our line of modular height and dunnage base collapsible bulk containers is so useful.

Height flexibility with extension collars

Our most common collapsible bulk container offerings are in the 45” x 48” footprint , but with our extension collar sets, we can mix and match containers and collars to come up with a variety of additional heights to fit your needs. We have height options including to 25”, 34”, 42” and 50”, with the addition of our 7” and 10” extension collar sets we can mix and match containers and collars to come up with a variety of additional heights. These collars can also be stacked upon one another to create extended height bins in excess of 50” tall. Having the option of custom sized containers, customers have shipped a variety of large objects and have used the containers for multiple applications. With a base of 45” x 48” x 25” and 45” x 48” x 34” the options for semi-trailers are almost limitless.

Dunnage base containers

Beyond simply needing a tall container to ship awkwardly shaped or overly tall items, our extension collars are also common and extremely useful for customers who use dunnage or protective layer pads to separate their items while in shipment. Many cell dividers or other dunnage partitions are made to collapse when not in use and the partitions are usually then palletized onto a wooden pallet and then set off to the side or sent back with empty containers. Palletizing these parts separately leaves them more prone to damage during shipment as well as more likely to be misplaced or lost between freight terminals.
By adding on a 7” collar or 10” collar to a standard collapsible container, you gain a compartment in the bottom of the bin that can be used, even when the bin is collapsed. This means that the collapsed dunnage or partitions can be stored inside the collapsible bulk container for storage or return shipment.
Aside from needing a tall container to ship different sized items, our extension collars are also extremely useful for customers who use dunnage or protective layer pads to separate their items while in shipment. Our collar extensions allow for standard collapsible containers to have a compartment at the bottom of the bin that can be used, even when the bin is collapsed. This means that the collapsed dunnage or partitions can be stored inside of the collapsible container for storage or the return shipment. This is useful because many other cell dividers or other dunnage partitions are made to collapse when not in use and then partitions are often palletized onto a wooden pallet and set to the side, or sent back with empty containers. This gives significantly improved protection during shipment and makes it easier to maintain each divider set with the bin it is designed for, regardless of how much the bin needs to be moved or shipped around. After product has been removed from the bin, the dunnage can simply be collapsed inside the container for safe keeping until it is needed again.

Custom solutions for your needs

With our ability to cut and weld containers , along with the above capabilities of our modular height bins, RPP Containers is able to help come up with the right packaging to ship and protect your products. If you see something that is close, but not quite what you need, RPP Container’s knowledgeable sales staff and dedicated custom team can help you find the right product or solution to your particular application.

Article by: Tyler Brady | Account Manager Email Tyler Call Tyler 513-208-2238

Custom Order Picker Base

Wed, 08 Dec 2021 15:32:00 GMT

What is an order picker base?

Not all fork trucks are made the same. Your standard forklift is designed to lift your material for storage or retrieve it when needed. This is accomplished by having fork tines on hydraulics that can be raised up or down to fit into a palletized base’s cavities to secure your product. On the other hand, an order picker is designed to take the driver up with them.

Order pickers are used more in a warehouse setting where you might not need a whole container or pallet of items at a time. It would be inefficient to bring a whole bin down just to get one or two small parts out and then restack it. In these cases, the driver can move up with the fork prongs, remove, load, or scan the proper material, and then continue with their job.

Whereas most forklifts can be set to fit the bases of collapsible plastic containers, this is not the case with order pickers that aren’t always adjustable. These tend to be sized for wooden pallets, which only have a 2” wide center rail. This is a big difference from a plastic bulk bin with a center foot of 4.5” to 11”. Because of this, utilizing an order picker with a collapsible tote can be difficult. Luckily, at RPP Containers, we have a solution.

The first step is to remove the existing middle foot. This is cut out with precision to maintain the integrity of the container. There is another pad in the very center of the base that must also be taken off as well as all the fork straps connected to these. Once the area is cleared, special metal brackets are painted to match the container and shaped to hold the new centerpiece. They are then attached to the bottom of the container and remaining outside feet. Once these pieces are in place, a 2” wide plank is inserted and secured with the metal joints.

With these alterations, you don’t have to choose between the benefits of an order picker or those of a plastic bulk container. While this is a major change to the bottom, the bin still retains its weight rating and stackability. It can be accessed properly with an order picker while still offering a bulk tote’s stackability, durability, and protection. Even with this change, it doesn’t lose the option to be moved with a standard forklift. This means that if you employ both order pickers and forklifts, you can still benefit from containers with this modification.

If you have any questions about container customizations, please reach out to us by sending us a message through Contact@RPPContainers.com , calling 1-513-489-2244, or by starting a chat on our website, and one of our knowledgeable sales reps will be more than happy to help.

Taylor Turner |Account Manager

Taylor has been with RPP Containers for eight years as an account manager and has extensive knowledge and experience in the bulk container industry. Taylor works closely with all his customers to find the optimum bulk container for the customer's application.

Custom Screen Printed Sign Container

Mon, 08 Nov 2021 17:43:00 GMT

The Challenge: How to protect and ship large quantities of screen printed signs?

The customer needed a container to stack 250-1000 signs at a time to store and ship. The signs are 13" x16.5" and 12.5" x16," and they are currently only able to stack 300-500 at a time. The customer is currently using make-shift aluminum walls secured with shrink wrap to contain the product before packing. The walls of the make-shift aluminum are very unstable, and the ink gets scraped off of the sign easily, making it incredibly difficult to load/unload quality products.

The Solution:

The customer would like to stack more pieces, but the structural integrity of the current stacking solution limits them on height. They also need containers that can be moved around more easily, as their current process is very limited.

Option One:

The first option, DGC402845-SL-D, uses a collapsible corrugated cardboard pallet pack measuring 40" x 48" x 45". With this option, there would be a "split sleeve" for easy loading and unloading of the signs. The customer would be able to fit six stacks inside with a divider to help stabilize and compartmentalize the signs.

Option Two:

The second option, DGC422829-RW1-D, uses a non-collapsible solid wall container measuring 42" x29" x28". This option includes a removable sidewall on one of the 42" sides allows full access to load and unload the signs securely. The customer would be able to fit four stacks of signs inside with a custom divider to compartmentalize the signs.

The Results:

The customer will benefit from having a more stable container with specific dividers compartmentalizing the different stacks of signs. They will also be able to easily load and unload products with minimal damage to the signs. The container will ensure they are able to fit more stacks than with the make-shift structure they were using before. By making these simple modifications, the customer will have more stability with transporting the signs, as well as less damage to products during the load/unload process. We were able to create a completely custom bin to meet the customer's needs.

If you have an application that needs a custom solution, visit our CustomBulk section of the website to see examples of our custom solutions and learn about our custom capabilities.

Article by: Sarah DeNoma | Account Manager Email Sarah Call Sarah 513-808-4091

Which Bulk Container Do You Need for Your Application?

Mon, 25 Oct 2021 16:14:00 GMT

What Bulk Container Do I Need?

At RPP, our goal is to meet the customer’s needs by understanding that each project is different and unique. We have worked with a wide range of companies, industries, and applications and are very dedicated to helping you find what exactly you are looking for. Having a wide variety of containers and knowledge is one way to ensure that the customer finds what they need for their individual project. We offer a variety of different types of containers, but some key characteristics will help you decide which is best for you.

Collapsible Bulk Containers

DuraGreen Collapsible Bulk Containers provide a heavy-duty foundation to support large loads and extended protection to your products during transportation and long-term storage. Collapsible containers can provide increased storage space and can save money on shipping costs by giving you the option to stack containers on top of one another in an upright or collapsed position. With eight different footprints and various heights available in the collapsible collection, you have a plethora of containers to choose from. Can’t find what you need? Reach out to us regarding custom container options to best fit the needs of your specific project.

Lightweight Containers

The DuraGreen Pallet Pack Containers consist of a plastic top and pallet made from a twin-sheet thermoformed plastic with a heavy-duty corrugated cardboard sleeve. These containers can hold up to 2,000 lbs. and weigh in at about 60 lbs. themselves. Along with the option of the cardboard sleeve, there is a plastic sleeve to use alongside the pallet and top. The plastic option would be a good fit for projects involving a warmer climate, or those that might not need a 2,000 lb. limit. The plastic sleeve option maintains a low tare weight and can hold up to 1,000 lbs. of evenly distributed product. Both the cardboard and plastic sleeve selections, with the use of the pallet and top, provide a durable, cost-effective, lightweight container system that is functional in a variety of industries.

Liquid Tight containers

The DuraGreen Bulk Bins with a lid creates a “spill-proof, weather-resistant” container that can be used to store small parts, liquids , and/or food-related products. With most of the bins being made of Polypropylene Plastic, this makes the bin FDA approved, which is useful for those in the food & beverage industry . These bins are made without seams, so even if your container is exposed to unpredictable elements, they remain sealed and weather resistant. With a handful of sizes available in the DuraGreen Bulk Bin category, we feel confident that one of these will fulfill your needs.

Dispensing/Disposal Containers

The DuraGreen Hopper Bottom Bulk Containers are used to evenly distribute product from the container. Some uses for this container are: dispensing seed in agricultural settings, food processing plants where the product can be stored inside the container for a “work in process” , and/or containing flowable products such as golf ball core, rock salt, plastic pellets, or bottle caps. The container has a variety of uses and comes in two different footprints- a 45 x 48” option and a 57x45” option. Heights range from 32” to 74” tall, depending on how much room you need.

Fixed Wall Containers:

There are several options in our DuraGreen Fixed Wall Bulk Containers that can best serve your project. Fixed Wall Containers provide outstanding load handling and stack strength for jobs that call for heavier products. Another benefit to Fixed Wall Containers is that there is permanent protection from all four sides of the container. With these capabilities, fixed wall containers are used throughout the automotive industry , industrial distribution , food & beverage , chemical handling, resin , fruit & vegetable harvest/storage , as well as military-grade applications. DuraGreen Fixed Wall Bulk Containers come in a variety of sizes in order to best fit the needs of any situation.

If you do not see anything that is meeting your project requirements, please feel free to call our main line 513-489-2244 and speak with a sales representative to point you in the right direction! We hope you found this guide into our many bulk containers helpful!

Article by: Sarah DeNoma | Account Manager Email Sarah Call Sarah 513-808-4091

Introducing the DuraGreen 90" x 48" x 34" Medium-Duty Extended-Length Collapsible Bulk Container

Mon, 27 Sep 2021 16:56:00 GMT

The need for the DuraGreen ® 90" x 48" x 34" Medium-Duty Extended-Length Collapsible Bulk Container

The team at RPP Containers has over 20 years of expertise in custom fabrication of bulk bins. Servicing a broad range of industries, the RPP team consistently listens to the needs of its diverse base of customers. Overwhelmingly, feedback indicated that extended-length parts that did not fit into standard size bins were the most challenging parts to package throughout the supply chain. RPP’s CustomBulk® division set out to address those pain points for its customers.

The Challenge

The challenge was to develop a cost-effective solution for shipping products that are long but lightweight. Parts that are too long to fit into standard-sized bulk bins but too light to justify a heavy-duty steel shipping rack. There are countless automotive and industrial parts that are too long for standard-size bulk bins. Examples include running boards, roof rack rails, fuel lines, side air curtains, tubing, large component parts, industrial materials, raw materials, and commercial supplies.

The Solution

The solution that RPP CustomBulk developed was a family of unique custom container sizes. By utilizing multiple best-in-class fabrication processes, RPP achieves numerous extended length and extended height offerings. Custom sizes range from 78 up to 140” in length and heights from 25” - up. Which custom fabrication process is utilized depends upon the desired finished length.

Custom Fabrication Process

The custom fabrication process utilizes steel reinforcements to join two full bins. Bins are mechanically attached at three fixed points; feet, base, and top of the sidewall. Standard size options are 80x48, 90x48, 114x48, 128x48, and 140x48. Bins are collapsible and are available in multiple drop door configurations.

Hot Plate Welding Process

The hot plate welding process is used to create unique non-standard lengths and heights. Cut & welded bins often include steel reinforcement. Bins are also collapsible and available in multiple drop door configurations. DuraGreen DGC904834-2 medium-duty extended length collapsible bulk container are the most cost-effective solution available to the supply chain today. The RPP CustomBulk team developed the DGC904834 bin to satisfy the most common extended length size requested at an aggressive price point. With a stated capacity of 1,000 lbs. and priced at only $699 (for volumes greater than 25 units), the DGC90 bin is the optimal solution to package extended-length products. DGC90 bins measure 90x48x34” and include a solid floor, drop doors on both 48” sidewalls, 4-way forklift access, and ship eight high when collapsed. Full specifications are available at https://www.rppcontainers.com/Bulk-Containers-90x48/Bulk-Container-45x48x34-1000lb . Small quantities are in stock for immediate shipment, and larger quantities are available within only weeks after order.
All bins are engineered and tested to exceed stated performance ratings. In addition to the ASTM testing protocol of the standard bins, the custom bin test protocol is designed to evaluate durability in real-world material handing environments to ensure that all CustomBulk products will exceed customer expectations every time.

What is Bulk Container Dunnage?

Wed, 22 Sep 2021 19:47:00 GMT

What is Dunnage?

What is dunnage, and what does it have to do with bulk containers? The word " dunnage " is a term that describes packaging components that fit inside a bulk container. Examples of interior packaging components are blocks, boards, planks, and plastic or metal bracing used to secure, protect, and support parts and products for and during transport.

What are the materials used for dunnage?

Dunnage can be made from multiple types of materials or combinations of materials. At RPP Containers, we use a wide variety of materials ranging from but not limited to corrugated materials, fabric, plastics, metals, foams, and wood.
Several materials can be used to create dunnage. The application's environment, the product's weight, storage time, and type of handling required are all factors considered when designing dunnage and what material or materials are required to give maximum protection to your products.
Materials commonly used for dunnage:

flexible foams
foam
solid plastics
corrugated plastic
corrugated cardboard/paper
fabric
steel
aluminum
wood

Foam Dunnage

Foam can be used as dividers and buffers between products. Foam dunnage is lightweight and provides shock and vibration protection. Foam can be easily cut to fit any shape of a container or product. The application determines the type of foam that is used. With foam being a lightweight material, it cuts down on a container's overall weight compared to other material options.

Corrugated Cardboard Dunnage

Corrugated Plastic Dunnage

Solid Plastic Dunnage

Solid plastic dunnage is made from high-density polyethylene, is ideal for heavier parts, has extreme durability, and is ideal for objects with sharp edges or parts. Solid plastic dunnage is used as a buffer between parts and absorbs shock and is a popular option in the automotive industry. Solid plastic dunnage is weather resistant, will not mold or rot like cardboard or wood, and is 100% recyclable.

Fabric Dunnage

Steel and Wood Dunnage

Steel and wood are often used for blocking and bracing heavy and large industrial parts and components.

If you think you have an application that requires custom dunnage , or if you have questions call us at 513-489-2244 or contact us and send us a message.

Aerospace Container

Tue, 14 Sep 2021 14:37:00 GMT

The Problem: How to protect and ship large pairs of valuable wings for drones?

We recently had a customer that needed a custom bin to ship extremely high-value wings for drones. No container existed with dimensions of a width roughly around 32" and a length around 90". The traditional larger bulk containers would not work because they are shipping the drone wings in sets and not large packages with large quantities of wings.

The Requirements:

The customer requested a strong, durable, and lightweight container with a lid. The container needed to have a 90" length and 32" width. The container needed to be lightweight but also strong and durable.

The Solution:

Our designers and engineers worked with a local thermoformer to create a completely custom mold for this project. Creating a thermoformed container would meet the requirements of the container being lightweight, and by creating a custom mold, we were able to get the exact dimensions that the customer needed.

Steel Reinforcements:

Next, we added steel reinforcements. Steel L-shaped bars were added to the top of the two long walls of the bin. Adding the steel bars to the top of the bin's walls increased the rigidity of the bin.

Plastic Divider:

A plastic divider was added to the center of the bin, running the length of the container. The divider's purpose is to keep the drone wings from shifting during shipment.

Metal Runners:

The last change we made was to increase the rigidity of the base of the bin by adding metal runners to the length and width of the base of the container. By adding the metal runners to the base, it will strengthen the base. The runners will also keep the container from flexing when a forklift is moving the bin. The metal runners also create fork straps for the container keeping it securely on the forks while being lifted and transported.

The Results:

By creating a custom-designed thermoformed bin and lid, we guarantee that the bin is exactly what the customer's applications need. Once the thermoformed bins and lids were created, our CustomBulk® technicians went to work adding L-shaped steel bars to the top of the bin's walls. Metal runners were also added to the base of each bin to give additional strength to the bins and creating fork straps. We were able to create a completely custom bin to meet the customer's very specific applications needs. The customer is now able to safely and securely ship and store their custom-length delicate drone wings.

Tyler Brady |Sales Team Lead

Tyler is the Sales Team Lead, has been with RPP Containers for a decade, and has extensive knowledge and experience in the bulk container industry. Tyler works in tandem with our Custom Design Team to ensure all his customers find the optimum bulk container for their application.

What is a Two Tier Barn Door?

Mon, 13 Sep 2021 17:11:00 GMT

What is a Two Tier Barn Door?

The CustomBulk team at RPP Containers pushes the envelope and defines what is possible in the industry. Today’s market allows for inspiration to come from seemingly anywhere, where concepts become a reality. Our process was not an overnight epiphany but a dedication to a craft and a collaboration between experts with years of experience in seeing the problem and creating the solution.

When a client reaches out and says they have a great product, but the boxes they use currently are less than desirable, that’s where we make magic happen. Our goal is to always begin a project with our client saying: “wow, I am really glad I called those guys”.

Concept and Design

One such design that went through many iterations over the span of a year is the two-tier barndoor container. Tasked with holding small bags of food-grade powder, this container has streamlined the process of transporting from its initial vendor to final production due to targeted unique characteristics.

As a quick disclaimer: all specific client information has been removed from this entry, and some details have been removed to further protect our client’s privacy. This design from start to finish is a production of RPP Containers and its partners.

After some initial metrics were gathered, the prototype design was a basic cut/weld of our DGR454850-2 bulk container . The result was a product capable of holding significant weight and withstanding extreme side wall pressure. Testing was done by filling, from floor to top, the container with water and performing anticipated tasks the customer described from their process. Due to the overall height and non-collapsible nature, this container was not expected to be stacked in transit or in storage.

Updating the Design

This prototype would likely have potential as a finished product in many scenarios, but for this project the result would need to be an FDA solution, so this would ultimately just be a tester for the client. Speaking candidly, it was an absolute tank of a container and performed admirably for the allocated budget. Its trial at the client’s site, feedback was that we would need to slim down, switch to all stainless-steel hardware, and white was the desired color.

An updated design was drafted where the permanent top was incorporated to add additional stability. Here we replace the cut/weld material with all virgin HDPE sheeting and all the frame with stainless-steel. All smoothed down again to prevent snags and sharp edges from impacting production.

This design uses less plastic material overall but more metal. Budget was increased to compensate for these significant changes. As before, initial testing was done at RPP to ensure safety and performance and then the unit was sent to our client’s site for final approval. Feedback was thoroughly positive, and this was the model for the production units. Final dimensions measuring 40 x 45 x 81” with rigidity for a dynamic load of over 2,000 lbs.

Today, RPP Containers continues to produce projects like this for customers all over North America and beyond. We are a hub of industry knowledge with the experience to design uncommon solutions for our respected clients. Please don’t hesitate to reach out if you have any questions about this or any of our products. Thank you.

Article by: Jim Belew | Account Manager Email Jim Call Jim at 513-348-1842

Custom Side Discharge Container Options

Mon, 30 Aug 2021 16:41:00 GMT

What is a custom side discharge?

Many are familiar with bottom discharge containers, but there isn’t always an easy way to elevate the container to empty the contents. This is a problem that some of our customers will have, and over the past few years there has been an increasing need for a side discharge container option. At one point, a side discharge option was more prevalent in the industry, but that option has since faded.

There are some things to consider when deciding if a standard bottom discharge container is best for you or if a custom side discharge option might better fit your needs. Do you have the common issue where you do not have an easy way to raise the container up for discharge? Is the chute opening size too small or too large? Do you need a different chute angle? Do the standard hopper bottom container dimensions not fit your exact needs? If you are running into one of these issues, a custom side discharge option might work best for you!

Many customers will lift their containers with forklifts to empty the container while elevated on a forklift. Other customers will make custom stands for their bottom discharge containers which is a popular option if the containers will be used in one location and not moved around often. RPP Containers understands that these options aren’t always ideal for everyone. If you need to move your container around your facility, or to multiple locations, a side discharge option could certainly benefit you.

The measurement of the chute opening is also a cause for concern for some customers. The chute opening on our 45” L x 48” W x 50” H hopper bottom container is 11” L x 6.25” W. On the 57” L x 45” W CenterFlow Hopper Bottom containers the chute opening is 10.7” x 8.1”. If either of these chute openings are too large or too small for your contents, we can customize a side discharge chute opening to fit your specific needs. We can also provide you with the exact chute angle needed so that your contents flow out the container at the rate that is just right for you.

Do you need different container dimensions than what we currently offer in our stock sizes? In the 45” L x 48” W footprint, we have a 50”H hopper bottom available. In the 57” L x 45” W footprint we have a few heights available: 32”H, 41”H, 65”H, & 74” H. Some customers will need an entirely different footprint, and this is where we would be able to create a custom size, created just for your use. Maybe you need a taller or shorter height in the 45” L x 48” W footprint. A recent project that RPP Containers completed was a 45” L x 48” W x 54” H side discharge container. If the dimensions need adjusting for your contents, we can work with you to find a custom side discharge size perfect for your needs.

If you have a different issue but think that a side discharge option would work best for you, give us a call to discuss! RPP Containers would be happy to help with all your custom questions and needs. Please reach out to one of our sales representatives by phone, email, or RPP Containers chat feature available in the bottom righthand corner of our website.

Article by: Kasey Moore | Account Manager Email Kasey Call Kasey at 513-208-2235

Most Common Bulk Container Customizations - Lockable Lids and Dollies

Fri, 20 Aug 2021 18:22:00 GMT

Lockable Lids and Bulk Container Dollies

RPP Containers prides itself on its custom manufacturing and rapid prototyping capabilities. While some customers and applications require a completely custom container to be designed and built from scratch, many times, doing simple customizations to a standard container or slight modifications to a standard design can get the job done. Going with one of these smaller, more common customizations can be a much faster and cost-effective way to get the container you need.

Lockable or Tamper Evident Lids

One of our most common requests is for a way to be able to lock or secure a lid to a container so customers can be sure that nothing inside has been removed or tampered with during shipment. A standard collapsible bulk container lid simply sits on top of the container, similar to how a shoebox lid sits on a shoebox. While this is great for keeping the contents inside clean, it doesn’t add much in the way of security. If you simply would like to know if contents have been tampered with, the simplest option that works for most customers is to install corresponding thru-holes on the lids and containers. This can be done in as many or as few locations as requested and allow the customer to use zip ties, cable ties, or tamper-evident ties to secure the lid to the container. These ties resist breakage in shipment so that if all are intact upon delivery, you can be sure that your product was not tampered with in transit or during cross-docking. If you need a more secure solution, we can modify our standard lids to be lockable onto the bin. For these applications, we usually use a hasp assembly or locking latch assembly on all four sides of the bin. Many different sizes of this hardware are available that can accommodate anything from a padlock to a combo lock or cable lock.

Custom dollies and casters when forklifts and pallet jacks are not an option

Most of the bins we sell go into warehouse operations and are moved around via forklift or pallet jack. We have, however, serviced many office locations, mailrooms, and banking institutions where using a pallet jack is either very inconvenient or, in some cases, not even possible. In these applications, we can use 3rd party casters and wheels to make our bulk containers rollable.

In some cases, casters can be bolted directly to the bottom of the pallet base of our bulk containers. This is a permanent modification to the bin but can create problems for stacking and make shipping the bins via truck more difficult. The way to get around these issues is to use our bulk container dollies. The casters are bolted onto a powder-coated steel frame that the bin is then sat on. This means the bins can be easily rolled from one place to another, but when collapsed for storage or shipped via truck, the bins are simply removed from the dolly and shipped flat on the ground. We have all sorts of options when it comes to wheel diameter, material, and lockability to make sure you have no problems moving the bins around, regardless of the floor surface.

Container dollies were such a common request that we now stock them in the 32x30 , 40x48 , and 45x48 sizes, but we can always make custom sizes and extended length options when required.

If you have any questions about container customizations, please reach out to us by sending us a message through Contact@RPPContainers.com , calling our main phone # 1-800-945-8340, or by starting a chat on our website, and one of our knowledgeable sales reps will be more than happy to help.

Article by: Tyler Brady | Account Manager Email Tyler Call Tyler 513-208-2238

Step-By-Step - CenterFlow Seed Boxes Nesting and Assembly

Tue, 17 Aug 2021 00:27:00 GMT

Did you know that the CenterFlow Seed Box collapses?

The CenterFlow Hopper Bottom container is a staple of the seed industry. Its smooth, funnel-shaped interior is ideal for seed and grain and pellets, resins, and powders. Constructed of high-density polyethylene plastic means that it will not rust, peel, or splinter while handling thousands of pounds per load. The 35-degree angle of the chute ensures a steady flow of product, and an adjustable slide allows the container to be emptied in as little as 30 seconds. What many people don’t know, though, is that they can also be collapsed.

For the purposes of shipping or storage during the off-season, the CenterFlow Hopper Bottom can reduce its height to save up to 40% space. This helps to reduce the cost for them to arrive to you and increases the return ratio if you ship them in a closed-loop system. It accomplishes this feat in a way very different from standard collapsible bulk containers. The top half of the container is pulled away from the bottom, flipped upside down, and reattached over the bottom section, reducing the overall height while still allowing it to be moved with a forklift.

This means that when they arrive to you, that while they’ll be able to be moved with a forklift and unloaded from the truck, they will have to be assembled to use. Luckily, it isn’t too complicated, but you will need another person to help you get it into the correct position. When you remove the lid, you should see four crossbars running across the top of the opening, and the eight latches will be right below the top ledge. Straight down from the latches, you will find secure handholds at the top of the fork pockets. Utilizing these, you can lift the ring up and off the bottom section, separating the two pieces. With specialized forklift attachments, the process of assembling and nesting CenterFlow Hopper Bottoms can be safely and easily automated.

With the two parts disconnected, you have to rotate the ring around. There is another set of handholds at the top of this section, near the latches. These will help with the transition of the top half. Taking your time and being careful, pivot the piece, so the crossbars are on the bottom. Set the section, making sure to keep the long side with the long and short side with the short on the lower half. An indentation along what is now the bottom will sit over the base holding it in place.

The last thing to do is lock the eight latches, which will secure the top to the base. The lid can be placed back on top if needed. It is now operational and ready to be loaded. This same technique will work for the 65” and 74 ” versions.

Taylor Turner |Account Manager

Bulk Bins and Spent Grains

Thu, 29 Jul 2021 18:13:00 GMT

What is spent grain?

What is spent grain? Spent grain is a term used in the brewing industry that describes the malted barley and other grains after a brewery has already used it to make beer. Malt is generally made from soaked, sprouted, and dried barley. Once the grain is deemed "spent," it means it can no longer be used to produce more beer.

Spent grain comes from beer?

How to store and transport spent grain?

What to do with spent grain?

Repurposing spent grains has started picking up in popularity in recent years, and below is a list of the most popular uses for spent grains.

Dog treats

Livestock feed

Compost

A simple way to use spent grains as compost is to put them directly in the ground. Mix the spent grains into the soil of your vegetable gardens and flower beds.

Baking

Do you have questions about solid wall bulk bins?

Data source: University of Bucharest Romanian Biotechnological Letters (PDF), Wheat ale spent grains dangerous to dogs

Vented Bins for Harvest Season | RPP Containers

Mon, 12 Jul 2021 16:19:00 GMT

What bin do you need for harvest season?

The harvest season for many fruits and vegetables has started and will run through early fall. With the threat of weather, pests, and plant diseases, getting a crop to the point of harvest is not an easy feat. Once you get your crop to the point of harvest, you don't want to risk it being damaged or spoiling due to using antiquated and unsafe wooden produce crates. Our line of harvest bulk bin s is ideal for harvesting, transporting, processing, and merchandising a wide variety of fruit and produce. Discover the benefits of bulk bins designed specifically for harvesting and which harvest bin is best suited for your agricultural requirements.

40 x 48 x 33 Collapsible Vented Harvest Bin

The 40 x 48 x 33 harvest bin is fully vented and designed for quick and easy set-up and knockdown, making it ideal for retail displays.

Special Features

Hundreds of ventilation slots
Four-way fork lift entry
Folding sidewalls
Z ipper latch system locks walls securely

Common uses:

47 x 39 x 31 Hybrid Vented Harvest Bin

The 47 x 39 x 31 vented harvest bulk bin is an exceptionally versatile plastic bin. It is remarkably strong with a load capacity of 1,102 lbs., making it perfect for the toughest harvest, handling, storage, or shipping applications.

Special Features

Hundreds of ventilation slots
Removable columns
Removable feet
Smooth surfaces to protect produce
Lugs allow secure stacking

Common uses:

45 x 48 x 30 Vented Harvest Bin

The 45 x 48 x 30 vented harvest bin , made from FDA-approved premium, injection-molded plastic, is certified safe for food products. Used extensively in the agricultural industry, the durable, 1,300 lb. - capacity bulk container is built to provide years of reliable service.

Special Features

Hundreds of ventilation slots
Fork lift access
Rounded corners
Smooth surfaces to protect produce
Card holder

Common uses:

45 x 48 x 34 Vented Harvest Bin

The 45 x 48 x 34 vented harvest bin is also engineered with FDA-approved premium, injection-molded plastic, is certified safe for food products. Like their smaller counterparts, these bins boast 1,300 lb. - capacity. The 45 x 48 x 34 Vented Harvest bin also offers additional cubic feet allowing you to fit more produce in a single container.

Special Features

Hundreds of ventilation slots
Fork lift access
Card holder
Rounded corners
Smooth surfaces to protect produce

Common uses:

The benefits of using harvest bulk bins

Continuous airflow

Each DuraGreen harvest bin features industry-leading venting. Vents in a bin allow airflow through the container to ensure fruits and vegetables are appropriately cooled. Venting also facilitates better storage in controlled atmosphere (CA) rooms for apples and other sensitive produce.

Temperature controlled

Designed with temperature control in mind, you will not need to worry about your crop overheating in the hot sun during the harvesting process. The light color of the bins reflects sunlight and, in turn, will absorb less heat, which keeps your product from getting too hot. Additionally, the vents in the bin allow airflow through the container keeping your fruits and vegetables from spoiling.

From the field to the facility

While harvesting, it is beneficial to be able to stack your full containers on top of one another to save space or on a vehicle that will be transporting your harvest to the processing facility. The base of every harvest bin has feet designed to enable safe and secure stacking without damaging any product. The containers will be able to stack with or without a lid.

If you have questions about any of our harvest bulk bins or applications send us a message or call 1-800-945-8304 to speak with an account manager.

Sustainable Packaging Strategy - Reduce, Reuse, Recycle

Fri, 25 Jun 2021 16:48:00 GMT

At the center of a sustainable packaging strategy is “Re-Use”

With over 20 years in the returnable packaging industry, we can say with confidence at RPP that we have seen everything regarding the use and abuse of returnable plastic bulk bins. RPP is a leading source for complete life cycle support, as a stocking distributor of both new and reconditioned bins, with a large indoor wash bay and repair/recycling operations.

A client recently asked RPP to generate inspection guidelines for their operators to determine whether bins are in safe and usable condition as they cycle through the supply chain. The request was a fun opportunity to flip through photos and generate “Go / No-Go” visual guidelines.

What is the criteria for a used bulk container to become a RefurBest used bulk container?

Inspection Point #1: Feet and Corners

Feet and Corners: GO

The bulk containers load is carried through the feet and rib structure, down to the ground. 80% or more of the load is carried in the four-corners. Therefore, corners and feet must be damage-free to ensure that weight is transferred vertically down through the corners and fully supported on an even floor or racking surface.

Feet and Corners: NO-GO

Missing or damaged feet are the most critical inspection point and number one reason to remove a bin from circulation. The bulk container's load is carried vertically in the corners down to the ground. Missing or damaged feet interrupts the transfer of weight and is a "NO-GO" condition.

Inspection Point #2: Fork straps

Fork straps: GO

Fork straps are the second critical inspection point for used bulk containers. Missing fork straps create an unsafe condition when handling bins by fork lifts or fork trucks.

Fork straps: NO-GO

If a bulk container is missing or has a damaged fork strap, it is in a “NO-GO” condition.

Inspection Point #3: Hinge/latches

Hinge/latches: GO

Latches are a critical part of the bulk container functionality. Latches ensure that the connecting sidewalls are securely engaged and locked into place. Also, that drop doors are positively engaged to the sidewall.

Hinge/latches: NO-GO

Inspect that hinges and latches are present, not damaged, and have a free range of motion. Inspect the condition of the locking tabs. If the latch tabs are broken, then the drop door or sidewall can not safely engage and compromise the bulk container's integrity. Missing and damaged tabs or latches are in "No-Go" condition.

Inspection Point #4: Sidewalls

Sidewalls: GO

Cosmetic or minor rib damage to the sidewall of the bulk container is acceptable and contributes to only a minor reduction in bin performance.

Sidewalls: NO-GO

Bulk containers that have sidewalls with vertical cracking or damage along stacking rail are “NO-GO” conditions. Sidewalls with damaged fingers or hinge rods that prevent proper engagement to the base are also NO-GO conditions.

Inspection Point #5: Drop door

Drop doors: GO

Bulk containers must have fully functioning drop doors with fully functioning latches and tabs. Bulk container drop doors also require fully functioning hinges or rods that securely attach them to the container wall.

Drop doors: NO-GO

Missing or damaged drop doors prevent the vertical transfer of load to the floor. Bulk containers with missing or damaged drop doors are a “NO-GO” condition.

If you have questions about our clean and repair program , container buy back and recycling , RefurBest Used Bulk Containers , or any of our other bands or services please contact us by sending us a message or calling 513-489-2244 to speak with an account manager.

Article by: Dan Jakubiak VP - Business Development Email Dan

Container Identification and Color Options

Mon, 21 Jun 2021 13:29:00 GMT

How to easily identify your bulk containers

Clients are often looking to differentiate their containers based on color—a simple enough request. However, there are several things to consider before looking into this option.

First and foremost, getting a nonstock color on the schedule will take a minimum product order of two truckloads. The main reason for this is that we must pause production to make the color change, and we prefer to run a lot of product all at once to reduce wasted material. The wasted material is generated when we must purge the mold of the previous color being ran to prevent a mix, which would typically be black. It never hurts to ask if we can run fewer totes since we will sometimes have another color order, and we made extras. Or, if you are lucky, they haven’t been run yet, and we can add your order to the back of it.

What are the standard custom colors?

The standard colors we offer are black, gray, blue, and green. Orders in these colors will have minimal cost increases and lead times. You will find most products will be stocked in black since it is the most popular, but we also stock some items in blue, gray, and green (though only a few). Container lids are almost always black since we prefer to make them from 100% recycled material.

What are the nonstandard custom colors?

The nonstandard color options are yellow, purple, orange, and red. The primary difference is going to be the cost and lead times on your order.

So why doesn’t RPP stock an assortment of colors on the most popular products?

Well, the increased production costs and lead times are the primary reason. The secondary reason is a lack of demand. Things may change in the future if folks are bringing us their requests and we see a trend. So, again it never hurts to ask.

What other options are there for clients if a custom color is not going to be viable?

We would recommend looking into ID tags for your totes. They are much less expensive than a color change, and they are more customizable since they are printed instead of molded. Not to mention they can be removed or updated. If you have us mold you a run of funky purple containers, you might likely be stuck with that decision. Our products have sections in their mold to support ID tags, label plates, and cardholders. Let our team guide you through the many options to see what works best for your vision.

A more expensive option, but one we offer, is having a plate made to mold your company name/logo into the container. Though more subtle than a true ID tag, this is common practice with automotive folks. Fair warning: this will increase lead times as the plate needs to be made first before running your order.
Please do not hesitate to reach out if you have any questions about this topic or any of our products.

Article by: Jim Belew | Account Manager Email Jim Call Jim at 513-348-1842

Step-By-Step - Standard Pallet Pack Guide

Tue, 15 Jun 2021 16:21:00 GMT

The standard pallet pack container three-piece system

The standard pallet pack bulk container system consists of three parts:

A thermo-formed plastic pallet
Thermo-formed plastic top
Heavy-duty, triple-wall corrugated sleeve

The three parts allow for significantly improved warehouse utilization and a major reduction in return freight costs because of the nestable pallets and tops and the collapsible sleeves. Not only does the pallet pack system save space and money, but it also saves valuable time. It only takes one person one minute to assemble one entire pallet pack unit. The lightweight, individual pieces make the pallet pack system possible for most employees to assemble. Below is a step-by-step guide to assembling your pallet pack container.

What you will need:

Step 1: Lay your DuraGreen Pallet Pack base on the ground. Make sure that the base is sitting correctly (exposed feet and yellow locking latches should be facing the ground).

Step 2: If collapsed, open your DuraGreen Pallet Pack Sleeve . There should be text of some kind on the sleeve, and you will want to make sure that it is not upside down. To find the bottom part, look for the ends with two openings on their sides. This will allow you to fit the bottom half into the base.

Step 3: Once you have determined the bottom of the sleeve, insert the sleeve into the base. There are arrows on the bottom, directing to the openings where you put the locking latches. Reach under the base and pull the latches forward to glide through the openings of the sleeve. Do this to all four openings to keep the sleeve in place.

Step 4: By this step, you should have your sleeve locked into the base and in an upright position. Lastly, grab your DuraGreen Pallet Pack Top and set it on top of the sleeve. Make sure this is facing the same direction as the sleeve so it fits securely. Once the top is sitting on the sleeve, you will see two other sets of yellow locking latches. Pull those forward (use the arrows on the sleeve to guide you if you need help) to lock the DuraGreen Pallet Pack top into the sleeve.

Once these steps are completed, you are ready to use your DuraGreen Pallet Pack Container ! To disassemble your container, perform the steps above backward. Should you ever have any questions or need more information on the assembly, use, specs, etc., on the DuraGreen Pallet Pack Container, please call our main line at 513-489-2244 to speak with an account manager.

Article by: Sarah DeNoma | Account Manager Email Sarah Call Sarah 513-808-4091

Comparing Rotational and Injection Molding | RPP Containers

Mon, 07 Jun 2021 15:26:00 GMT

Rotational Molding vs Injection Molding

At RPP containers, we strive to provide the best in bulk. That is why a large majority of our containers are made by injection molding. However, before we get into that, let us go over what those are and the pros and cons of both.

What is rotational molding?

Rotational molding happens when plastic powder or liquid resin is added to a hollow mold and rotated bi-axially in an oven (similar to the process for a rotisserie chicken) until it melts and coats the inside of the mold cavity. Then, you must wait for the tool to cool and the plastic to solidify. Lastly, remove the plastic part from the tool and you have your part.

The advantage of this method is that the molds are much lower costs, affording greater variation or customizability in your products. Additionally, it takes much less time to develop a mold for rotational molding, shortening lead times on new products. However, if you are mass-producing a product or need it to have intricate designs, rotational molding may not be the best method. This method is used for things like canoes, yard flamingos, road cones, footballs, and planters.

What is injection molding?

Injection molding occurs when a tightly held mold is injected with a melted plastic mixture in. The plastic is already hot when injected, and you must wait for it to cool down once it is injected into the mold. The molds for injection molding take a long time to produce, and it is a costly process. There is typically a lot of thought that goes into the design because there is usually more time and money invested into these.

Many or our containers have complex designs. This is because engineers are behind the scenes figuring out how to optimize durability while minimizing the plastic used to create longer lasting, stronger, and more inexpensive containers. Once the mold has been created, injection molding is far more efficient mass-producing products. We can deliver a larger number of products in less time and also save on labor costs. We chose to optimize costs and give you the best in bulk containers .

For a lot of our containers, we use a process called structural foam injection molding. This is a variant of injection molding where gas is added during the injection process, increasing aeration in the plastic. It has rigid skin and a more cellular structure. It lowers the weight of the parts and reduces stress on the plastics. These are great to use with forklifts as they are much less likely to snap from blunt force. These are the containers that do not have that sheen plastic look to them.

If you do not see a container that is exactly to your liking, we also offer customizable options. See more about there here /news-events/customized-to-meet-your-needs .

If you have any questions about how our containers are made feel free to give our sales representatives a call at (513) 489-2244, visit our contact page , or use our chat feature on our website.

Article by: John Hill | Account Manager Email John Call John at 513-904-5873

Navigating air freight restrictions with customized pallet pack containers

Tue, 25 May 2021 14:05:00 GMT

Shipping products via air freight presents a special set of restrictions and requirements that can make setting up closed-loop shipping systems very difficult. RPP Containers and our knowledgeable and experienced custom team can help you navigate these difficulties and develop specialized packaging that eliminates waste, protects your products, and ultimately saves you money.

Why is shipping via air freight so difficult?

The first issue that many companies come up against when shipping air freight is the size restrictions.

The world of collapsible bulk containers was built around the semi-trailer. Whether you are shipping refrigerated goods, dry goods, shipping via steel sea container, or shipping via rail, you are basically dealing with the same dimensional requirements. You have approximately 100 inches of width and height to fill and a set length. This led to standardized bulk container dimensions that help reduce waste in those settings so that automotive and other manufacturing companies weren’t paying to ship around unutilized space.

Air freight throws these dimensions out the window. Air freight height restrictions can vary depending on the type of aircraft that will be transporting your freight. If you are trying to use up some extra space in a commercial aircraft, you’re limited to either 32” or 65” of height, depending on the aircraft. Ship in a dedicated cargo plane, you could be allowed up to 96” of height. If you are trying to fit standard collapsible bulk containers into those dimensions, your bins will be too tall and not fit, or they will fit, but leave a ton of wasted space that kills your shipping efficiencies.

After companies find a bin that will fit into an air freight carrier, the next issue that they tend to run into is the massive effect weight plays into air freight. Typically, when shipping via air freight, companies charge not only based on the amount of space you occupy in the plane but how much weight you are adding to the payload. Heavier freight means the plane will expend more fuel getting to its destination, and it is ultimately you who has to foot the bill. Standard collapsible bulk containers can weigh anywhere from 125 to well over 250 lbs., just for the empty boxes themselves. All of that weight is costing you when the bins are shipped with your product inside and on the return trip when the empty containers are being sent back to be reused.

Solving these issues with a customized pallet pack container

Where a standard collapsible bulk container falls flat with meeting the needs of the air freight shipper, RPP’s line of Pallet Pack containers truly shines. With almost unlimited customization possible with the height of a Pallet Pack container, RPP Containers can make sure to fully utilize all of the space available when shipping air freight.

One of our most successful configurations is a tandem 32” tall and 64” tall pallet pack . In the tightest confines, one unit fits snugly into place on a commercial airline. When you have a little more space but not wide-open cargo planes, either one large 64” tall bin can be used, or two separate 32” bins stacked depending on the material you are shipping. Lastly, if you are lucky enough to have a full 96” to work with, you can stack one of each and not waste ANY space in the plane.

Pallet Pack containers are also extremely lightweight without sacrificing strength and stackability. Compared with a comparably sized collapsible bulk container, pallet pack containers are up to 66% lighter. As stated above, this type of lightweight container means that you are spending less money on shipping your packaging, leaving you more money to spend shipping your actual product. This also means you can return three or more pallet pack bins for the same amount of money you would spend returning one collapsible bulk container.

RPP Containers knowledgeable sales associates and custom team can help you choose and design your very own air freight containers and help you ship more efficiently.

Article by: Tyler Brady | Account Manager Email Tyler Call Tyler 513-208-2238

CenterFlow Hopper Bottoms - Sacks the competition

Wed, 19 May 2021 18:57:00 GMT

CenterFlow Hopper Bottoms - Sacks the competition

The CenterFlow Seed Box container has become the industry standard in the storage and dispensing of seed , grain , pellets , resins , powders , and other flowable materials . The construction from high-density polyethylene means the CenterFlow hopper bottom will not rust, peel, or splinter and can handle thousands of pounds per load. The smooth, funnel-shaped interior has a 35˚ angle that ensures a steady flow of product. The adjustable slide gate allows one person to safely empty the hopper's contents in as little as 30 seconds. The versatile CenterFlow hopper bottom can be used in various applications, including agricultural settings for seed and grains or in an industrial application to store and dispense resin, pellets, and powders.

Traditional storage

New and improved storage

DuraGreen CenterFlow hopper bottom containers are available in four heights using the 9" collar. The small CenterFlow hopper bottom is 57" x 48" x 32" and can hold up to 1,000 lbs. of product. Adding the 9" extender ring to the small 57" x 48" x 32" hopper bottom, you get the 57" x 48" x 41" medium CenterFlow hopper bottom . The medium 57" x 48" x 41" hopper bottom has a capacity of 1,500 lbs. The 57" x 48" x 65" is the large CenterFlow hopper bottom and is the standard industry size and can hold up to 2,500. The large CenterFlow hopper bottom is the standard top and bottom ring without the 9" extender ring. The extra-large 57" x 45" x 74" CenterFlow hopper bottom is the 57" x 45" x 65" large CenterFlow hopper bottom with the 9" extender ring added to it. The extra-large 57" x 45" x 74" CenterFlow hopper bottom can hold up to an incredible 3,000 lbs. of product. Suppose you currently own either a 57" x 48" x 32" or 57" x 48" x 65" CenterFlow hopper bottoms. In that case, you can purchase the 9" extension ring separately to add some additional height to your hopper bottom container.

Safety first

Not only are the CenterFlow hopper bottom containers extremely efficient they are enhanced with special safety features:

Secure-Fitting Lid – The lid features reinforced ribbing and corner stacking supports. The dome shape helps drain water from the top surface and provides extra protection against contaminants.

Safety Latches – Latches lock the ring securely to the base.

Adjustable Slide Gate – The slide gate allows one person to control the flow of contents safely.

Four-way Forklift Access – Allows entry from all sides for secure and efficient handling.

Corner Hit Plates – Corner hit plates are made from galvanized steel and deflect forklift tines.

Efficient nesting storage

The CenterFlow hopper bottom is extremely efficient for storing and transporting products, but it is uniquely designed to maximize storage space up to 40%. A removable ring inverts and nests over the base for compact storage.

Secure stacking and nesting

57 x 45 x 32 CenterFlow Hopper Bottom

53' Trailer: 66 units assembled / does not nest

Stacking limit: Up to eight high 21.75' / does not nest

57 x 45 x 41 CenterFlow Hopper Bottom

53' Trailer: 44 units assembled / does not nest

Stacking limit: Up to six high 20.75' / does not nest

57 x 45 x 65 CenterFlow Hopper Bottom

53' Trailer: 22 units assembled / 44 units nested

Stacking limit: Up to four units high 21.25' assembled / up to four units high 12.85' nested

57 x 45 x 74 CenterFlow Hopper Bottom

53' Trailer: 22 units assembled / 44 units nested

Stacking limit: Up to four units high 24.25' assembled / up to four units high 15.85' nested

Do you have questions about CenterFlow Hopper Bottom Containers ? Call 1-800-945-8304 or Chat Live with one of our knowledgeable account managers Monday-Friday, 8 am-5 pm EST. You can also send us an email by visiting our contact page .

Improved Solid Wall and Vented Harvest Bins | RPP Containers

Wed, 05 May 2021 14:57:00 GMT

Redesigned solid wall and vented harvest bins

Over time, even some of our most successful product lines must be updated and improved. Most recently, our 45" x 48" x 30" solid wall bulk bin as well as the vented version of the bin, the 45" x 48" x 30" vented harvest bin . The bins were redesigned from the ground up to become quicker to produce, more efficient, lighter in weight while still retaining all of the traits that have made these bins some of our best sellers over the years.

Same industry leading strength, but with a lighter frame.

The newly redesigned DGM454830-S and DGM454830-V bins are over 16% lighter than their older counterparts. Because you pay by the pound when shipping via truckload or LTL freight, light but strong bins help maximize your profits. Using these newly redesigned bins, you can save over 1250 lbs. in shipping weight on a full-size 53’ trailer. Spending less money shipping your packaging means better return profits on your produce, grains, seeds, or other agricultural products.

New look but unchanged quality and functionality.

Many things about the next-gen version of these two bins are different, but some aspects were just too good to change. The 45" x 48" x 30" solid wall bulk bins and vented harvest bins are still made of the same FDA-approved, premium injection-molded, high-impact polypropylene plastic. The bulk bins and harvest bins are non-porous, reducing contamination, especially compared to wooden crates. The vented harvest bins also include over 600 ventilation slots to help ensure adequate airflow and facilitate cooling. Both units have rounded corners and smooth interiors that help reduce abrasions and make cleaning quick and efficient. Additionally, they clamshell into one another when empty, meaning three bins fit into the same space as two to help cut down on storage requirements when the bins are not in use and are 4-way forklift accessible for easy handling.

RPP Containers currently has the new versions of these bulk containers in stock and ready to ship. If you have any questions about any of these changes or would like to get a quote on the latest and greatest in vented harvest bins or solid wall bulk bins, let us know, and we will be more than happy to help.

Article by: Tyler Brady | Account Manager

Email Tyler

Call Tyler 513-208-2238

Shock-Absorbent Containers

Wed, 28 Apr 2021 20:02:00 GMT

The Problem: How to protect and ship a highly calibrated machine without causing misalignment?

We recently had a customer that needed to ship delicate items overseas. The product was a highly calibrated machine, but the roughness of the road and jostling on the ocean was causing the calibration to become off. This was an expensive product, and it was suffering misalignment during transportation before even reaching the customer. It needed to be protected from not only sliding but also the vibration of transportation. We were able to come up with a solution to secure the machine tightly to the base of the container and made the base itself able to absorb the shock of the road.

Step One:

We started with a wood-based platform that would be mounted to the pallet pack base. This provided decent strength at a lower cost to the customer. To protect the wood from rot, we added a water-proof liner to the boards. The liner also added texture to help add some grip to prevent the merchandise from sliding. With a base to start with, we could move on to securing the customer’s product.

Step Two:

Next, we needed to take care of securing the machine to the wooden platform on the container. If the product was left loose, it wouldn’t matter how good a shock absorber the floor was. A big enough bump in the road could still send the merchandise bouncing or sliding, undoing the calibration. To prevent this, we installed multiple D-Rings along the floor in specific locations so the customer could tightly secure the machine in place.

Step Three:

The last change we made to increase protection was to make the base itself a shock-absorbent platform. This would help cut out all the vibrations from the drive to the product’s final destination, saving the company from product damage during transportation. By taking another board to the platform and installing strong springs in the corners, we could assure a strong base with a good amount of absorption. The springs were designed to be adjustable to handle the weight of the customer’s product while handling vibrations from shipping. For added protection, we sandwiched a layer of permeable foam between the panels.

With these modifications, the customer could be sure that their merchandise was safe, secure and would maintain the calibration along its route. The D-rings and textured liner allowed them to tightly secure their machine to the base of the container to prevent any sliding. The springs and foam helped to protect against the shock that was ruining the alignment of the merchandise.

Taylor Turner |Account Manager

FDA and USDA Regulations and Approvals

Tue, 06 Apr 2021 09:44:00 GMT

What makes a bulk container FDA or USDA-compliant?

When handling food or food products, many important regulations need to be followed. The FDA and USDA share most of the responsibility for food safety inspection, which involves the storage containers used in food processing facilities. We understand how important these regulations are to your business, so we offer FDA and USDA-compliant containers.

In the United States, two government agencies regulate the inspection of food products. The Food and Drug Administration (FDA) and the U.S. Department of Agriculture (USDA) . There are complex divisions between the regulatory boundaries of the two agencies, as well as additional divisions that fall under the jurisdiction of both the FDA and the USDA.

The FDA regulates approximately 80% of the United States’ food supply, including eggshells, bottled water, processed produce, packaged foods, seafood, and dairy products. The USDA regulates the safety of meat, poultry, raw produce, and egg products. There are a few confusing conflicts with these rules. For instance, the FDA is responsible for regulating chicken feed, but the chickens that lay eggs fall under the USDA. Similar to how the FDA regulates eggshells, but the USDA regulates egg products. So, what does this all mean for storing your food products? When finding the appropriate food storage container to fit your needs best, make sure it is an FDA-compliant container. Per the USDA website, the FDA approval will cover both the FDA and USDA regulations: “The U.S. Food and Drug Administration ( FDA ) approves all food packaging materials. Any material intended for use in food packaging must be formulated in compliance with FDA requirements for its intended use.” [USDA, 2015].

For a list of our FDA-compliant containers, visit rppcontainers.com , click on “ Applications ” (near the top of the page), and then click on “ Food/Beverage ” on the drop-down tab. For questions or more information, please contact RPP Containers, and we will assist you in selecting the best option for your application.

JIT Manufacturing

Wed, 31 Mar 2021 13:58:00 GMT

What is JIT Manufacturing?

JIT Manufacturing, also known as Just-In-Time Manufacturing, is a methodology for reducing cost and increasing production speed, as well as flow from vendors. The time it takes to get your product to market and the cost associated with manufacturing can make or break a company. JIT aims to simplify processes, allowing for increased productivity and lowered costs.

Developed in post-World War II Japan, this type of lean manufacturing was the response to Japan’s economic climate. The large inventory production methods used in other countries were too expensive for them to finance. In response, they focused on smaller factories and smaller batches of products. This lowered financial risk, while maintaining sustainable levels of capital.

There are a few keys to JIT Manufacturing: organization; elimination of defects; small batch sizes; managing flow; streamlining product movement; and kanban. If done properly, you can see a radical change in productivity, risk, and operation costs. RPP Containers can help with a few of these tasks.

By having uniform containers for storage, you increase the ease of organization. Collapsible bulk containers stack efficiently and safely. When it comes time to retrieve your materials, there isn’t lost time trying to dig them out or keep a stack balanced. A forklift driver can pull up, select the containers, and get the product where it needs to be. This helps ensure a steady workflow.

RPPs' bulk bins' have a high weight capacity and durability means you can accomplish what your competitors can with much less space. This means you have more area for your processes. Space is money. Not just when building, but also in maintaining. Reducing your operation's overall size is a major cost savings that will greatly benefit your company for years to come.

By establishing a closed-loop system with your vendors, you can greatly increase organization. Having uniform packaging makes organizing easy. This means that having your needed supplies arriving in containers that are compatible to your in-house packaging can be a huge benefit. Reusable collapsible totes are the perfect option for this kind of closed loop system. Their high nesting ratio means you are able to select the storage your supplies arrive in and can get that same packaging back to your suppliers for reduced cost.

Easy to understand labeling can also reduce time for accessing stored products or WIP. RPP Containers offers a variety of ID Tags and easy-release placards to help identify what each container holds. This will help to maintain your workflow and organize your plant in an efficient way.

RPP Containers makes implementing JIT practices easy, allowing you to focus your attention on other things, like growing your business.

Taylor Turner |Account Manager

Why Plastic Reusable Containers

Tue, 09 Mar 2021 14:16:00 GMT

Why Plastic Reusable Containers?

What Is a Plastic Returnable Container?

Plastic returnable containers are designed to handle material at all stages in your supply chain, from WIP (work-in-progress) to finished product to their final destination. Although they are optimal in a closed loop system, they can work superbly in an open-loop system, with reverse logistics in place.
Durable enough to handle the rigors of shipping and warehouse wear and tear, you can be assured you will get a long lifetime out of them. Far exceeding cardboard boxes or wooden crates. Removing packaging failure improves safety along your supply chain. By eliminating bin failure, you prevent slowdowns along your supply chain, saving time and money.

Benefits of Plastic Returnable Containers

RPP Containers offers a variety of plastic reusable totes that have been specifically designed to stack and fit nicely in all freight trucks and sea containers. This helps to protect your product along the road, through the air, or on a ship while maximizing the amount of space you can devote to your materials. The same packaging stacks efficiently to help maximize warehouse space.

Being reusable, you can reduce the amount of packaging waste associated with cardboard and wood. Wood can splinter and shatter, leaving dangerous pieces lying about that must be cleaned up to avoid injury. Cardboard can rip and tear, leaving slipping and fire hazards around.

Though an upfront investment, you greatly reduce the annual cost of repurchasing packaging. RPP Containers’ bins are designed to last for many years, freeing up the time and money used to replenish boxes for more important things.

Not only will plastic reusable bins help keep your plant free of packaging debris and safe, they are rugged enough to protect your product and materials from harm. Accidents happen and a forklift driver might bump into merchandise, but these thick, bulk bins help to reduce the amount of damage to your stock and superior stacking capabilities can help prevent personal harm due to these events.

By eliminating the need for multiple layers of paper, plastic bags, or other packaging material, you can reduce the amount of steps in the packaging process. This also helps with receiving and inspection. This frees up time spent on these things, saving you money and increasing productivity.

Should You Invest In Plastic Returnable Containers?

Plastic Returnable Containers are designed for a closed-loop system, but can be used in an open-loop system as well. If you are looking to maximize shipping efficiency, plastic totes can help to facilitate that. These returnable bulk bins can help if you find yourself with a lot of packaging waste from cardboard you are looking to eliminate. They are also a great option if you will need packaging for long term projects and staple products that will be stocked or shipped around.

Do you have questions? Do you have questions about plastic returnable containers? Call 513-489-2244 to speak with an account manager.

Supply Chains and the Containers they Utilize

Thu, 04 Mar 2021 17:30:00 GMT

Supply Chains and the Containers they Utilize

When searching for a container, many customers have an idea of the style and size they need, but what if there is a better option for your application based on your supply chain? Whether you are in farming, manufacturing, packaging, food processing, recycling, transportation or another field, there are certain container options available based on your specific need or supply chain. Does your application need FDA approval or stronger sidewalls? Do you have liquid material that needs a bottom discharge container? Whatever the case may be, we can help point you in the right direction based on your needs and give some insight based on your supply chain’s needs!

When looking for the best container in the food industry, whether it be farming, packaging, processing, or preparing, an FDA approval is often needed or preferred. In the farming and food industries our FDA approved Harvest Bins and Solid Wall Bulk Bins are extremely popular. Our Harvest Bins offer a breathable, vented option, which is great for harvesting fruits and vegetables. The ventilated Harvest Bins help improve air flow while keeping your product protected both in the field and during transportation.

If you are looking for a solid interior container our Solid Wall Bulk Bins are a great option for food processing and packaging. The solid interior of these containers makes cleaning extremely easy and far less likely to have contamination issues that is often found in porous wood options. Are you looking for a taller solid wall option or possibly a collapsible option that is also FDA approved? Our DuraGreen Reusable Plastic Gaylords might work best for you! Often found in the food and beverage industries , our Reusable Plastic Gaylords are also known to be used for applications including powders, flowable materials and even meat.

When dealing with dense material or resin, such as pellets, side wall pressure can be an issue for a standard collapsible container. The DuraGreen Plastic Gaylord with Steel Reinforcements includes a double wall construction that allows the container to hold up to 2,500 lbs. and offer that additional sidewall reinforcement needed to get the job done.

For those applications that require liquid storage and handling, our Rail Certified Reusable Plastic Gaylord with Cover offers both a bottom discharge and top discharge option. Rated at 3,300 lbs., this high-strength, collapsible bulk container is the strongest solution in our product line. It is durable enough for the toughest transportation conditions while keeping your product safe.

Another popular application is seed or fine material. The Seed Box CenterFlow Hopper Bottom container is great for the obvious applications such as seed, but we have also seen customers use these for pellets, golf balls, pet food, powders or anything that can fit through the 8.1” x 10.7” chute opening. Durable enough to store outside, the Seed Box containers come with an easy-to-use slide gate to empty the contents, reinforced crossbars that help evenly distribute the material, and steel corner hit plates to protect from forklift tines.

For more information on specific applications, you can visit our website ( www.rppcontainers.com ) and click on the “ Industries ” tab near the top of the page or feel free to give RPP Containers a call to discuss your specific needs!

Article by: Kasey Moore | Account Manager

Email Kasey

Call Kasey at 513-208-2235

Warehouse Optimization

Thu, 25 Feb 2021 12:43:00 GMT

Wasted Warehouse Space = Wasted Money

Space comes at a premium. More space increases budgets and must be added only through proper planning to avoid the collapse of your business. However, too little space restricts the amount of product and tools you can possess, slowing the growth and development of your company. What if, instead of increasing the size of your plant or warehouse, you could better utilize the space you have? This would offer all the benefits of a larger facility without the drawbacks and cost.

The first place to look is up. At RPP Containers, our totes are designed to be stacked while full of your product. On average they can go six high without the need of permanent racks. This means you can increase the amount of usable floor space by six. A huge benefit that requires no long-term capital expenditure.

Without the need of permanent racking, you will be able to rearrange your plant layout over time. Not all items are year round movers. The ebb and flow of manufacturing means that the shape of your inventory is very organic. This means the shape of your storage is almost never static. Not only does your storage change, but the way you layout your inventory might need to change as certain products or machines need to be reached easier. Our easy stack bins can be moved around easily to fit your new requirements.

Not only do products need to be stored. Out of season tools and packaging also have to be placed somewhere. RPP Containers’ collapsible bulk containers fold down easily and can be stacked while collapsed. With as high as a 7:1 nesting ratio, these totes require drastically less space when not in use. Less space required for storing packaging is more space open for product and machinery.

All of our totes have spaces for labels and placards for quick and easy identification; some even viewable while the container is collapsed. This easy, low-cost option makes it easy to install a JIT process in your facility. Helping to identify what packaging is used for what product helps to reduce wasted time looking for the correct items, leaving more time for manufacturing new merchandise.

Floor space can be a tricky thing to manage. Too much and you can be wasting precious capital on an unused resource. Too little and you can cause a strain on your business, slowing production and growth. RPP Containers makes this a little easier by offering an assortment of totes that can be used to better optimize the facility space you already have.

Article by: Taylor Turner | Account Manager Email Taylor Call Taylor at 513-488-1987

Shipping Via Freight

Thu, 18 Feb 2021 15:18:00 GMT

The Difference Between Freight and Parcel Shipping

In this day in age many consumers are used to easy and often free delivery when doing online purchasing. Unless you are in purchasing you may not be familiar with the differences between shipping via Parcel and Freight shipping. A large majority of everyday purchases are shipped via parcel shipping. For example, anything that ships from Amazon Prime. Parcel shipments are under 150 lbs. and shipped in its own packaging. The main difference between the two is the size of the shipment. A good rule of thumb is that they can reasonably be lifted without help.

Freight shipments are typically bulky and shipped palletized. A key difference between the two for consumers is that they require a signature upon delivery and the driver will not drop it off right on your porch like many of us are accustom to. The trucks that deliver these shipments are much larger than the ones that deliver parcels. When shipping via freight the trucks are all 53’ long. Freight shipments also cost much more per item than some customers may be used to. On average the minimum cost on these shipments will be around $130. Freight shipments also get much less deliveries in than parcel shipments. Due to this shipping companies are more sensitive to time and need to charge for additional services.

If you were to go through our checkout process on BulkContainerExpress.com you may be overwhelmed by the number of options, we have for shipping. If you are a commercial business that has a loading dock and does not require any security check-ins, then regular commercial freight or express freight delivery are the go-to options. If that is not the case, then you may require additional services from FedEx .

What we see most often is smaller shipments to residential address. Which also includes farmlands if they share the same address as a residence. The reason for this is FedEx sends a smaller box truck for the delivery and it typically takes more time which they need to make up for in their bottom line.

Liftgate service is another one that can go hand in hand with residential. When receiving freight, the standard is the driver will not assist with offloading. Liftgate delivery service includes a truck with a piece of hydraulic or electric equipment that is installed on the back of the truck. If you have a forklift or means of offloading the container on your own, then you will not need their lift gate service.

The last major option is their limited access service. Sites requiring security inspections prior to delivery will require it due to the extra time taken. Some examples are Schools, Military Bases, Carnivals and Fairs, Mine sites, Religious Centers, Construction Sites, Prisons, Camps or Reservations, and Wind Farm Sites.
Finally, if you have your own freight account and can get a better price choose our collect shipping option and fill out the necessary information. If you have any questions regarding shipping call us at 1-800-945-8304 and we’d be more than happy to help you out.
Article by: John Hill | Account Manager Email John Call John at 513-904-5873

Refurbish the Best, Recycle the Rest

Tue, 09 Feb 2021 21:38:00 GMT

Refu rbish the Best, Recycle the Rest

At RPP Containers we are committed to keeping containers out of landfills and reducing our carbon footprint. A couple ways that we have been sustaining this goal is by recycling and refurbishing containers that come into our facility. We continue to use those containers and parts that are repairable and recycle those that are broken and obsolete. Our hope is that our containers never see an end to their life cycle.
RPP Containers purchases broken containers to use for repairs and recycling purposes. When our customers no longer have a use for their containers and need to dispose of them, we purchase those containers for reuse, repairs, and recycling . We spend time on each incoming load and inspect each item that comes through our door to make sure no functional part goes unused. Do you still have a use for your containers but need repairs to keep them functioning properly and safely? RPP Containers can help! We will repair your containers using working parts from our scrap loads giving you additional years of life on your otherwise broken containers. As our customer, you will have peace of mind knowing that your containers will be repaired and safe for use, all for a fraction of the cost of a new container. For those containers broken beyond repair, we will pay you for the scrap material.

In 2019 alone RPP Containers recycled over 30,000 pounds of plastic per week which amounted to over 1.5 million pounds of plastic for the year. When a container comes into our facility that is broken beyond repair, it is stripped of any metal and non-HDPE material and then put into our large plastic shredder also known as, “The Beast.” The Beast can process thousands of pounds of material per hour and can handle the largest container sizes in our inventory. Once the material is ground up into small pieces, the material is either used to make new containers or it is sold for scrap value. If you are looking to sell RPP Containers your scrap or broken containers , give us a call. Once we receive your load of containers, we will promptly inspect your load, weigh the plastic, and pay you for the material.
Contact RPP Containers to connect with a representative about how you can repair or recycle your HDPE containers. We make this process easy for you and together we can reduce our waste, reuse the best, and recycle the rest.
Article by: Kasey Moore | Account Manager Email Kasey Call Kasey at 513-208-2235

Aquaponics in Solid Wall Bulk Bins

Tue, 26 Jan 2021 15:58:00 GMT

Aquaponics in Solid Wall Bulk Bins

Did you know that the same container used to haul your heavy-duty product, can be used as an aquaponic system? Over the years, customers have gotten really creative in how they can use our containers and one of the most interesting thus far is an aquaponics system. We have a variety of containers that would be suitable for this application. It all starts with a solid wall bulk bin.

Let’s start from the beginning! The University of the Virgin Islands Agricultural Experiment Station defines aquaponics as “the combined culture of fish and plants in recirculating systems. Nutrients, which are excreted directly by the fish or generated by the microbial breakdown of organic wastes, are absorbed by plants cultured hydroponically (without soil). Fish feed provides most of the nutrients required for plant growth. As the aquaculture effluent flows through the hydroponic component of the recirculating system, fish waste metabolites are removed by nitrification and direct uptake by the plants, thereby treating the water, which flows back to the fish-rearing component for reuse.” (James E. Rakocy, Donald S. Bailey, R. Charlie Shultz and Eric S. Thoman, UPDATE ON TILAPIA AND VEGETABLE PRODUCTION IN THE UVI AQUAPONIC SYSTEM.) In short, aquaponics is a soil-less food production system that combines aquaculture and hydroponics to raise plants and fish in a closed system. Aquaponics has been gaining popularity over the years due to its extremely sustainable practice. From large farms to backyard home growers, our solid wall bulk containers can fit in just about any environment to achieve an aquaponic system.

Now don’t get me wrong, I am nowhere close to an aquaponics expert, but I can help you with the start- a closed system! We carry 5 different sizes of solid wall bulk bins that could work for this application. The first and smallest, being a 42x29x28” . These are FDA Approved and made from a non-porous material that is easy to clean and won’t breed bacteria or attract chemicals. The next size we could provide is a 44x48x29” , this is a little bigger than the one I just mentioned but it is made from the same material and has the same design. Two other options, identical in material and design with slightly different sizes are the 45x48x30” and 45x48x34” solid wall bulk bin . These can both hold up to 1,300 lbs. of weight and are also made of FDA Approved plastic to create an easy sanitization experience as well as food safe contact. The last size we can offer is the largest of the five, a 48x48x53” container . This is made from the same plastic as the two options mentioned before but can hold up to 3,0000 lbs.

As you can see, there are many different ways to achieve an aquaponic system using a solid wall bulk container . Whether this is the beginning of a new hobby, or an addition to an existing system- RPP Containers is here to help your sustainable food process!
Data source: James E. Rakocy, Donald S. Bailey, R. Charlie Shultz and Eric S. Thoman, Update on Tilapia and Vegetable Production in the UVI Aquaponic System. Retrieved from

Article by: Sarah DeNoma | Account Manager

Email Sarah

Call Sarah 513-808-4091

The case for foldable IBC containers – Resins, Powders, Pelletized Products and other Flowable Materials

Mon, 18 Jan 2021 17:24:00 GMT

The case for foldable IBC containers – Resins, Powders, Pelletized Products and other Flowable Materials

Manufacturing, storing, and shipping non-liquid “flowable” materials presents a special set of obstacles that aren’t present in other industrial applications. When storing materials such as resins , powders , pelletized products, or the like, the material inside your container can put an immense amount of lateral pressure on the walls. This lateral pressure can create a host of problems for safe storage, stacking, and transport, but these are issues that can be resolved by using RPP Container’s line of foldable IBC containers, or as we call them, our Reusable Plastic Gaylords .

The Old Way Historically companies have opted for 1 of 2 main options for handling these types of materials. They would either use a corrugated cardboard gaylord on a wooden pallet or a nylon Super Sack on a wooden pallet. While these two options technically do hold the material, that is where their redeeming qualities end. Over time, the lateral pressure of flowable materials causes the walls of both of these options to bow significantly. This makes stacking unstable, which is why the majority of Super Sacks and cardboard Gaylords can only be safely stacked two high when loaded. Both of these options are prone to punctures and cuts, which can cause major cleanup issues and loss of product and money when material is able to leak out. Lastly, these containers can normally only be used a couple of times before they must be disposed of and replaced, which just adds to our already overflowing landfills.

The new and improved way RPP Containers’ collapsible Reusable Plastic Gaylords improve storage efficiency, safety and help reduce your company’s environmental impact as well. Depending on the weight and density of your material RPP Containers offers a standard Reusable Plastic Gaylord , along with heavier duty options with fiberglass or steel reinforcement , meaning you can safely store up to 3300 lbs. of material per unit.
With our foldable IBC bins , you do not have to worry about bulging walls or insecure stacking. These containers can safely stack four units high, in neat, uniform rows, helping to free up a significant amount of floor space that would have been wasted by less efficient containers. The molded in pallet bases on our Reusable Plastic Gaylords line nest into one another to create a secure, centered, and reliable stack of material. Their injection molded walls also help to protect from impacts or punctures, so you can be confident that your material is contained in the bin where it is supposed to be, rather than spilling out on the warehouse floor.

Quick payback on your investment Whichever way you look at it, our foldable IBC bins allow you to quickly recoup your upfront investment in the bins. By using less than half the floorspace of the alternative you can reduce square foot storage costs for your material and dedicate the saved space in your plant to other value add processes. With their superior protection of your product from impact, spillage, or stacks tipping over you will have less waste and loss of your particular product. The long lifespan of these bulk containers means one purchase of the bin will outlast tens or hundreds of purchases of expendable packaging. Lastly, when these containers do finally reach the end of their usable lifespan, the plastic can be recycled , and the value of the material can be used towards the purchase of replacements. If you have any questions on our Reusable Plastic Gaylords or any of our other bulk container products please do not hesitate to reach out to us here at RPP Containers and one of our knowledgeable sales associates will be more than happy to help.
Article by: Tyler Brady | Account Manager Email Tyler Call Tyler 513-208-2238

Customized to meet your needs

Wed, 06 Jan 2021 19:27:00 GMT

We have the solutions to all your bulk container application problems

When you are in need of a container but can’t find one that meets all your requirements, turn to a custom option. Whether you are looking for a lockable, tamper-free container, a hinged lid, drop down ramps to store products with wheels, or if you are looking for a side discharge container, RPP Containers can help!

We understand that having a lockable container and lid option helps our customers have peace of mind. Whether you store your containers outside and are worried about your product being tampered with, or you’re shipping your containers across the country and need to make sure your contents aren’t lost in transit, a lockable container is a simple answer to ease your worries. Latches can be installed on the containers and lids on 1, 2, 3, or all four sides, depending on how much security is needed.

Are you constantly needing to get product out of your container but don’t want to deal with the hassle of removing the lid each time? A hinged lid might be the solution to your application problem. Regardless of size, RPP Containers can add hinges to your lids customized to fit your exact needs. Do you need the lid locked onto the container but would like a hinged lid for quick access? If so, we can combine latches and a hinged lid to your customizations so you can have the best of both worlds.

For those customers with products on wheels, a drop-down ramp might be the best option for you. Typically, the walls of bulk containers fold inwards for storage and transit, but with a custom ramp, we remove one of those walls and replace it with a ramp that has the capability to fold outward and inward. The ramp will serve as a wall, when in use, but will also serve as a ramp when loading your product into the bin. We can customize your ramp to your weight capacity and sizing needs.

If you have flowable material, but the standard bottom discharge hopper container doesn’t work with your current system, a side discharge option is available. With this customized option, we can take the container size of your choice and install a side discharge chute so your flowable material can be removed with ease.
Our customization capabilities are endless! If you do not see information on your preferred customization, give us a call to discuss your needs and RPP Container’s Custom Team will work with you to make your vision a reality.
Article by: Kasey Moore | Account Manager Email Kasey Call Kasey at 513-208-2235

How a CenterFlow Seed Box Protects Product

Tue, 08 Dec 2020 17:52:00 GMT

What makes the CenterFlow Hopper Bottom Unique?

The CenterFlow Seed Box container has been the leading storage and dispensing option in agricultural applications across the country for the last several years. Its center discharge, undeniable strength, multiple size options, and smooth interior make this plastic hopper container ideal for storing and dispensing corn, grain, and other crop vegetables. These same features also make the Seed Box a great option for handling resin and other flowable materials. While it has "seed" in the name, versatility is its game.

CenterFlow Seed boxes are recognized for their seamless, 35-degree angled chute interior. Due to the gravity-fed system, this type of bottom discharge makes it ideal for controlling the dispensing of small contents such as resins, powders, and pellets. It can also eliminate product loss with contamination or a second transfer. The slide gate located on the side of the container allows for contents to be easily emptied in less than 30 seconds. IBC containers are also used for this function but usually require a liner, valves, and other moving parts that make the hopper bottom much easier and more efficient to operate.

Using the new 9" collar , the CenterFlow Seed Boxes are available in four different heights. The bottom portion of the bin is 57" x 45" x 32" and can hold up to 1,000 lbs. of product. Adding on the extender ring takes it up to 57" x 45" x 41" where it can hold up to 1,500 lbs. The industry standard is the top and bottom rings connected without the extender. This option is by far the most common size at 57" x 45" x 65" and can hold up to 2,500 lbs. The tallest height available is going to be all three parts attached together at 57" x 45" x 74" and holding up to a whopping 3,000 lbs. If you already have these containers in the house and want to achieve some extra height without buying a whole new container, the 9" extension rings are available for purchase separately and can be added onto your already existing bins if you want to achieve some extra height.

Depending on the size of the box, the CenterFlow Seed Boxes can hold anywhere between 1,000-3,000 lbs. of product. These weight capacities apply to the container while it is being stored as well as in transit. By having the capability to stack the Seed Boxes on top of each other safely, they provide security to employees and take up less floor space than drums and the cage and bottle style bins commonly used in these applications.

When empty, the CenterFlow Hopper Bottoms also can be "nested" to save even more space. The bin's ring can be removed, flipped 180 degrees, and is placed or "nested" over the bottom base portion. By doing this, you can maximize your floor space by at least 40%. Since these are made of high-density polyethylene, they are resistant to rust, splintering, and peeling. They are also designed to withstand temperatures of –20 degrees to 120 degrees Fahrenheit. The HDPE also ensures a long lifespan so that constantly replacing your containers won't be an issue.

CenterFlow Seed Boxes are the most versatile container in our catalog. From agricultural to industrial applications, this hopper bottom container can protect your product, cut down on moving parts, create more warehouse space, and serve as a long-term solution to your problem.
Article by: Sarah DeNoma | Account Manager Email Sarah Call Sarah 513-808-4091

Cannabis – A Growing Industry

Tue, 17 Nov 2020 17:47:00 GMT

Bulk Containers for every stage of the cannabis growing process

With the legalization of cannabis on the rise in the United States, farmers search for a solution for their cannabis handling needs. Whether you are transporting your harvested product, drying, curing, storing clippings, or transporting your final product, RPP Containers is here to help you choose from our large selection of bulk containers .
We understand that every farmer has a system for harvesting their product, and this process can be very time-sensitive. Our DuraGreen bulk bins and harvest bins are lightweight, FDA approved containers that can be taken out into the field for harvesting and then easily transported to a drying facility in the same containers. There is no need to waste time transferring the product into multiple storage bins when you have an option that will fit all your needs. Our stackable bins make it easy to save on space during storage and transportation while keeping your product safe.

Once harvested, where and how your cannabis is dried is an essential part of the process. RPP Containers offers multiple options and sizes, not only for harvesting and transporting your cannabis but also for drying your cannabis in the same bins. RPP Containers offers vented containers with both a vented base and vented sidewalls that allow air to flow through the containers to ensure an even drying process. We offer both straight wall and collapsible containers depending on your specific needs.

If you have your drying needs met but are looking for a curing solution, we also offer containers that are a perfect curing environment. Our solid interior containers , which can be made airtight, are ideal for the curing process. Used for a variety of applications, our solid bulk bins are heavy-duty, durable, and lightweight. The smooth interior walls are easy to clean and can be used with a forklift or pallet jack.

Are you looking for a storage container for clippings? Whether you are disposing of your clippings or using them to make other products, we have various sizes and styles, from light-duty to heavy-duty options, new containers , and refurbished containers . If you are not quite sure what you need, RPP Containers can help you determine which option would work best for your needs.
Reusable plastic containers are the ideal packaging solution for all things cannabis. Not only are our containers durable and long-lasting for usage year after year, but they are also recyclable . Not sure where to start? Give RPP Containers a call, and we can help point you in the right direction.

Article by: Kasey Moore Account Manager

Email Kasey

Call Kasey at 513-208-2235

No Reusable Left Behind

Wed, 15 Jan 2020 20:30:00 GMT

NEWS STORY - No Reusable Left Behind by Rick LeBlanc

It is no secret that the existing recycling system in many parts of the world is broken regarding the recov ery and recycling of single-use plastics. Significant investment and effective policy are needed to restore a balance between plastic prod uction and recycling technologies/capabilities, yet the path forward remains muddied by apprehension about who will pay. Companies that actively invest in recycling initiatives can be frustrated by apathetic consumers or competitors that position themselves as “free riders.”
And yet many businesses are reluctant to embrace further governmental influence when, in fact, the market has failed and continues to fail. It doesn’t seem like a recipe for a speedy resolution.
In the absence of effective end-of-life material recovery systems, plastic leakage into the environment has led to widespread public concern about single-use plastic, even as packaging providers maintain that plastic packaging is more sustainable than other options. The time has come where we can no longer launch innovative products without being utterly mindful of end-of-life. Design for circularity is no longer just a “nice-to-have.”
When it comes to successful circular design, it is essential to differentiate between single-use plastics and reusable packaging, the latter long having been produced with reuse and recovery in mind. The usage of plastic in reusable packaging has been a marvelous success story. Such positive narratives should not be lost in the noise about single-use waste. Reusable packaging and pallet solutions continue to save money, reduce solid waste, and provide a more sustainable way of doing business in many industries.
As part of that circular approach, leading providers of reusable packaging have long offered “take-back” programs for broken reusables, while some have repair services. Recently, recycling programs provided by reusable packaging suppliers have become more prominent, such as those managed by RPP Containers and Goplasticpallets.com.
In the U.S., RPP Containers prevents plastic bulk containers from becoming solid waste in landfills. It buys damaged and out-of-use containers, from customers, and recycles them in two ways. Reusables that are damaged, but repairable, are refurbished into usable containers and sold under the RefurBest® brand. Containers too damaged to be refurbished are ground up, and a portion of the plastic regrind is used in the manufacturing of premium new reusable bulk containers and sold under the DuraGreen® brand. In 2019, RPP Containers recycled 1.6 million lbs of plastic.
Goplasticpallets.com launched its plastic pallet recycling program in the U.K. in 2019. Nine months after starting the U.K.’s first plastic pallet recycling scheme, Goplasticpallets.com had recovered and recycled 192 tones of plastic from customers’ used or unwanted plastic pallets and boxes. The company has a goal of recycling 350 tones by February 2020.
Both companies offer convenient forms to request container recycling.
If you have damaged or end-of-life reusables that occur in your business, ensure that they are kept out of the trash. If they belong to a trading partner or a pooling provider, they likely should be returned to them, but check with them to determine the correct path to take.
For your own or other damaged plastic pallets or containers, you can help keep them out of the waste stream by establishing a program for segregating and centrally stockpiling the unusable equipment until it can be recycled. Communications and training may be a challenge because the incidence of damage often is infrequent. However, by periodically communicating the benefits of your reusable packaging program while reinforcing roles and responsibilities, you can keep end-of-life handling and disposition at top of mind, ultimately helping to ensure that no broken container gets left behind.
About RPP Containers - RPP Containers, Delivering the Best in Bulk™, is a leading manufacturer and stocking distributor of reusable plastic bulk containers. DuraGreen, the company’s premium brand of bulk containers is one of the fastest growing container brands in North America. To learn more, visit www.rppcontainers.com or call 800-945-8304.

RPP Containers Continues Commitment to Environmental Sustainability

Wed, 08 Jan 2020 20:35:00 GMT

RPP Containers Continues Commitment to Environmental Sustainability

CINCINNATI, OH (January 08, 2020) – RPP Containers® a leading custom manufacturer, stocking distributor, and recycler of reusable plastic bulk containers, used by a wide range of industrial and commercial customers, continues to strengthen its commitment to keep plastic bulk containers out of landfills.

“Since the company’s founding in 1998, RPP Containers’ commitment to environmental sustainability has grown over the years,” said Scott DeNoma, co-founder and chairman of RPP Containers. “In 2019, RPP Containers recycled around 31,000 pounds of bulk container plastic per week, which amounts to 1.6 million pounds for the year. And, to continue our efforts to help preserve the environment, we anticipate an increase in the amount of plastic we recycle in 2020.”

To prevent plastic bulk containers from becoming solid waste in landfills, RPP Containers buys damaged and out-of-use containers, from customers, and recycles them in two ways. Containers that are damaged, but repairable, are refurbished into useable containers and sold under the RefurBest® brand. Containers too damaged to be refurbished are ground up, and a portion of the plastic regrind is used in the manufacturing of premium new containers and sold under the DuraGreen® brand.

“Essentially, you could say that we are selling and recycling plastic bulk containers that have a life cycle that never ends, “said DeNoma. “Our containers can be reused for years, and can also be recycled at the end of their useful life, which not only contributes to environmental sustainability, but also helps our company grow and provide new jobs.”

In July 2019, RPP Containers for improved efficiencies and to lay a foundation for future growth, consolidated its operations into a new 123,000 sq. ft. headquarters facility, located in a revitalized area of Cincinnati, OH.

“Essentially, you could say that we are selling and recycling products that potentially have a life cycle that never ends,” says DeNoma. “Contributing to environmental sustainability helps our company continue to grow and provide new jobs.”

About RPP Containers: RPP Containers, Delivering the Best in Bulk™, is a leading custom manufacturer, stocking distributor, and recycler of reusable plastic bulk containers. RPP’s leading bulk container brand names are: DuraGreen® premium bulk containers, RefurBest® refurbished bulk containers, and CustomBulk® customized bulk containers. In addition, Bulk Container Express® is RPP’s 24/7 online catalog. To learn more, visit www.rppcontainers.com or call 513-489-2244 or 800-945-8304.

RPP Containers News and Insights

From Classroom to Career: A Student Explores Marketing & Engineering at RPP Containers

A High School Senior Explores Marketing & Engineering at RPP Containers®

Starting on the Floor: Engineering in Action

A Creative Lens: Marketing Services in Action

Bringing It All Together: Capturing the Product

A Valuable Perspective for the Future

Bulk Containers for Extra-Long Parts — The DuraGreen® 90" × 48" Line

DuraGreen® 90" x 48" Collapsible Bulk Containers

What Sets the DuraGreen® 90 x 48 Collapsible Bulk Containers Line Apart?

90" x 48" Medium-duty collapsible bulk containers

90" x 48" Heavy-duty collapsible bulk containers

Applications across industries

Why DuraGreen® Should Be Your Next Move

New Year, New Projects: Build Smarter with Custom Bulk Containers from RPP Containers

Build Smarter with CustomBulk® Containers from RPP Containers®

Start the Year with a Smarter Plan

What Makes RPP Containers’ CustomBulk Solutions Different?

Support New Projects from Day One

Designed for Efficiency, Built for the Long Haul

Let’s Build Your Next Project Together ﻿

New year. New projects. Smarter containers.

Sow, Grow, Sustain: How Reusable Hopper Bottom Containers Are Transforming Sustainable Agriculture

How Reusable Hopper Bottom Containers Are Transforming Sustainable Agriculture

Why CenterFlow? Built for the Demands of Modern Ag ﻿

The Triple Win: Durable, Efficient, Sustainable

Ready to Elevate Your Seed Handling?

RPP Containers: Helping You Tackle End-of-Year Projects with Confidence

End-of-Year Efficiency Starts with RPP Containers’ Reusable Bulk Solutions

DuraGreen®: Built to Perform, Designed to Last

CustomBulk®: Tailored for Your Unique Applications

RefurBest®: Sustainable Solutions That Stretch Your Budget

Let’s End the Year Strong—Together

Let’s get your project started today

Smarter Flow, Stronger Performance: Discover DuraGreen® 57” x 45” CenterFlow Hopper Bottoms

Revolutionizing Bulk Material Handling:

﻿ The Power of DuraGreen® 57 x 45 CenterFlow Hopper Bottoms

Why Choose DuraGreen for Your Bulk Handling Needs?

Agriculture: Streamlining Seed and Grain Operations

Plastics and Manufacturing: Precisions for Resins and Pellets

Pharmaceuticals and Chemicals: Safe Handling of Powders

Food & Beverage: From Coffee Beans to Pet Food Pellets and Beyond

Beyond the Basics: Versatile Applications from Cosmetics to Construction

The Future of Bulk Handling Starts Here DuraGreen CenterFlow Hopper Bottoms

Closing the Loop: Bulk Container Recycling with RPP Containers

Bulk Container Recycling with RPP Containers ﻿

Why Recycle Bulk Containers?

How Bulk Container Recycling Works

The Benefits of Recycling with RPP Containers

Supporting a Circular Economy

Ready to Recycle?

Revolutionizing Bulk Material Handling: An In-Depth Look at DuraGreen® 57" x 45" CenterFlow Hopper Bottoms

An In-Depth Look at how DuraGreen® 57" x 45" CenterFlow Hopper Bottoms are Revolutionizing Bulk Material Handling

What Are DuraGreen® CenterFlow Hopper Bottoms?

Key Features That Set DuraGreen® CenterFlow Hopper Bottoms Apart

Ideal Applications: From Farm to Factory ﻿

Why Choose CenterFlow Hopper Bottoms Over Traditional Options?

Final Thoughts: A Smarter Way to Handle Bulk

Plastic Harvest Bins: The Modern Standard for Produce Handling

Agricultural Plastic Harvest Bins: The Modern Standard for Produce Handling

Why Choose Plastic Harvest Bins Over Wooden Crates?

Key Benefits of Plastic Harvest Bins

Applications of Plastic Harvest Bins

The Smart Choice for Agriculture

Transforming Logistics: Enhance Storage and Transportation Efficiency with DuraGreen® Extended-Length Collapsible Bulk Containers

Enhance Storage and Transportation Efficiency with DuraGreen® Extended-Length Collapsible Bulk Containers

Why Choose Extended-Length Containers?

Key Features of Each Footprint

57 x 48 Collapsible Bulk Containers

65 x 48 Collapsible Bulk Containers

70 x 48 Collapsible Bulk Containers

Versatility Across Industries

Do you have questions?

The Benefits of Pallet Bins: Lightweight and Space-Saving Solutions

Pallet Bins: Lightweight, Space-Saving, and Built for Efficiency

What Are Pallet Bins?

Lightweight Design: A Game-Changer for Efficiency

Benefits of Lightweight Construction

Durability and Sustainability

A Smart Move for Smarter Logistics

Let’s Build Your Next Project Together

Why CenterFlow? Built for the Demands of Modern Ag

The Power of DuraGreen® 57 x 45 CenterFlow Hopper Bottoms

Bulk Container Recycling with RPP Containers

Ideal Applications: From Farm to Factory