DuraGreen Bulk Bins

Plastic Pallets

Plastic pallets are gaining popularity worldwide among various industries, such as food and beverage, automotive, and pharmaceutical. They are increasingly being recognized as a sustainable solution for many businesses and their supply chains, especially as more companies move away from one-time-use packaging like wooden pallets and cardboard. With their durability, cost-effectiveness, and eco-friendliness, plastic pallets have become an essential part of the green supply chain management (GSCM) movement.


DuraGreen pallets are engineered to withstand repeated use while providing superior strength-to-weight ratios. Not only are plastic pallets environmentally sustainable, but they are also cost-effective, reducing freight and load weights, and can be easily stacked or nested for return shipping and storage. Their nonporous plastic makes them easy to clean and disinfect, preventing moisture absorption, mold, and bacteria growth.


The benefits of plastic pallets are many, including their durability in handling heavier loads repeatedly, unlike wooden pallets that can splinter or break. They are also sustainable, allowing for hundreds of uses compared to the limited uses of wooden pallets. In addition, they are cost-effective, reducing freight and load weights and can be efficiently stacked or nested for return shipping and storage. Safety is also a factor as plastic pallets will not splinter or decay like wooden pallets. Lastly, plastic pallets are sanitary, being nonporous and easy to clean and disinfect, with no absorption of moisture or growth of bacteria or mold.




Frequently Asked Questions

Got a question? We’re here to help.

  • How much do plastic pallets weigh?

    The weight of plastic pallets can vary depending on several factors such as their size, design, and weight capacity. Generally, plastic pallets can weigh anywhere from 10 pounds to over 50 pounds, with some heavy-duty pallets weighing even more. It's essential to consider the specific needs of your application when choosing a plastic pallet, including the weight capacity required and any transportation or storage restrictions.

  • How are plastic pallets made?

    Plastic pallets can be manufactured using different processes, but one common method is injection molding. In this process, virgin plastic and colorants are mixed and melted together in a barrel or mixing chamber, before being injected into the mold. The mold is clamped together with mass pressure before being injected. Plastic pallets can be made of various materials, including high-density virgin polypropylene (HDPE) and virgin Polypropylene (PP), which offer different benefits such as improved impact and corrosion resistance and added strength. Recycled plastic pallets can also be manufactured using different methods, including high-speed injection molding and structural foam molding. 

  • Are plastic pallets recycled?

    Yes, plastic pallets can be recycled. Plastic pallets are made from high-density polyethylene (HDPE) or Polypropylene (PP) which are a highly recyclable material. RPP Containers offers a recycling program for their plastic pallets, allowing customers to return used pallets for recycling.

  • What are plastic pallets used for?

    Plastic pallets are commonly used as a logistics solution in various industries such as food and pharmaceuticals, chemical manufacturing, and retail. They are used to transport, store, and distribute goods as they offer several advantages over traditional wooden pallets. Plastic pallets are non-porous, resistant to moisture, insects, fungi, acids, fats, solvents, and odor. They are also reusable and can be used in creative ways beyond shipping and storage.

  • What are plastic pallets made from?

    In general, plastic pallets can be made from a variety of thermoplastics, including polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), and their respective blends. The specific type of thermoplastic used can depend on factors such as the desired strength, durability, and weight capacity of the pallet. Additionally, some plastic pallets may be made from recycled materials.

  • What types of plastic pallets are there?

    There are different types of plastic pallets based on their design. One of the types is Nestable Plastic Pallets. These pallets have tapered legs that allow them to nest into each other when stacked, saving space. Another design type is Stackable Plastic Pallets, which have a bottom that interlocks with the top of another pallet, allowing them to be stacked. There are also Rackable Plastic Pallets which are designed to be used in racking systems. These pallets offer better support for heavy loads and can be reinforced with steel bars. The fourth design type is called Drums Plastic Pallets. These pallets have a flat surface and are used to store and transport drums. Lastly, Export Plastic Pallets are designed to be lightweight to reduce shipping costs and are suitable for one-way shipping.

  • Why use plastic pallets?

    Plastic pallets have several advantages over their wooden counterparts. For one, they are more durable and can withstand wear and tear for a longer period. Additionally, plastic pallets are designed for easy storage, with options to stack, rack, or nest. The use of display plastic pallets can also help protect products during transport, as they allow the product to be moved without coming into contact with the pallet. Another significant benefit is that plastic pallets are easier to clean and sanitize, which is particularly important for food producers and transporters who need to comply with safety regulations.


    In summary, plastic pallets offer a range of benefits that make them a smart choice for many businesses.


  • How long to plastic pallets last?

    The lifespan of a plastic pallet depends on several factors, including how it's maintained, the weight it carries, and how often it's used, among other factors. However, plastic pallets can last more than double the lifespan of their wood counterparts, up to ten years, as they have strength, durability, and resistance to liquids. Nonetheless, the lifespan of a plastic pallet can depend on the user's application and handling practices. Therefore, it's essential to make sure the pallet being used is appropriate for the application. 


    Estimating the longevity of pallets based on time is not a good way to calculate the lifespan, as pallet use, and maintenance greatly affect a pallet's useful lifespan.


  • What are the pros and cons of plastic pallets?

    Plastic pallets have gained popularity in recent years, but they come with both advantages and disadvantages. On the plus side, they are highly durable and long-lasting, making them an excellent investment for companies needing to transport or store goods over significant distances or extended periods. Additionally, plastic pallets are easy to clean and sanitize, which makes them an excellent choice for industries that require high hygiene standards, such as food and pharmaceuticals. They are also lighter than wooden pallets, which can result in cost savings on shipping and make them easier to handle.


    However, there are some drawbacks to plastic pallets. Cost is a significant factor, as they are generally more expensive than wooden pallets, which may not be suitable for companies with tight budgets. Additionally, plastic pallets are not biodegradable, and although they are recyclable, they can contribute to environmental pollution if not disposed of correctly. Finally, plastic pallets have a lower load capacity than wooden pallets, which may not be ideal for companies transporting heavy items.


    In conclusion, while plastic pallets can be a suitable choice for certain industries and situations, it's crucial to weigh up the pros and cons carefully before deciding whether to use them.


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